• Title/Summary/Keyword: Inspection method

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Markovian Approach of Inspection Policy in a Serial Manufacturing System (Markovian 접근방법을 이용한 직렬생산시스템의 검사정책)

  • 정영배;황의철
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.11 no.17
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    • pp.81-85
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    • 1988
  • This paper presents a model that considers combinations of rework, repair, replacement and scrapping. Policy-Iteration method of inspection is proposed for a serial manufacturing system whose repair cost, scrap cost and inspection cost. when it fails, can be formulated by Markovian approach. Policy-Iteration stops when new inspection policy is the same as previous inspection policy. A numerial example is presented.

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A Study on the Fluctuations in Quality of Incoming Materials and Determination of the Acceptance Inspection Type with Inspection Error (검사과오를 고려한 자재의 품질변동과 수입검사방법의 결정)

  • Lee, Hoe-Sik
    • Journal of Korean Society for Quality Management
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    • v.24 no.2
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    • pp.54-64
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    • 1996
  • The inspection policy and inspection error are very critical factors which influence the outgoing quality. In other words, such factors influence the acceptance rate of the incoming matarials. Hence, the outgoing lot size is varied. This paper presents a method to compute the break-even point(pb1, pb2) under these two factors, which canbe used to determine the economic acceptance inspection type.

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Enhanced Local Directional Pattern based video shot boundary detection and automatic synchronization for STB quality inspection (STB 품질검사를 위한 개선된 지역 방향 패턴 기반 비디오 샷 경계 검출 및 자동 동기화)

  • Cho, Youngtak;Chae, Oksam
    • Journal of Convergence for Information Technology
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    • v.9 no.3
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    • pp.8-15
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    • 2019
  • Recently, the importance of pre-shipment quality inspection has been emphasized due to the increase of STB supply. In this paper, we propose a method to support automation of quality inspection through simultaneous multi-channel input of STB video signal. The proposed method extracts a fingerprint using the center scan line of the image after stable video shot boundary detection using CeLDP combining color information and LDP code and performs synchronization between input video channels. The proposed method shows stronger shot boundary detection performance than the conventional shot detection method. Through the experiments applied to the real environment, it is possible to secure reliability and real-time quality check for synchronization between multi-channel inputs required for STB quality inspection. Also, based on the proposed method, we intend to study a large-scale quality inspection method in the future and propose a more effective quality inspection system.

Visual Inspection Method Which Improves Accuracy By using Histogram Transformation (히스토그램 변환을 사용하여 정확도를 향상시킨 외관 Vision 검사 방법)

  • Han, Kwang-Hee;Huh, Kyung-Moo
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.46 no.4
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    • pp.58-63
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    • 2009
  • The appearance inspection of various electronic products and parts was executed by the eyesight of human. The appearance inspection is applied to the most electronic component of LCD Panel, flexible PCB and remote control. If the appearance of electronic products of small and minute size is inspected by the eyesight of human, we can't expect the stable inspection result because inspection result is changed by condition of physical and spirit of the checker. Therefore currently machine vision systems are used to many appearance inspection fields instead of inspection by human. The many problems of inspection by the checker are not occurred in machine vision circumstance. However, the inspection by automatic machine vision system is mainly influenced by illumination of workplace. In this paper, we propose a histogram transform method for improving accuracy of machine visual inspection.

Non-contact Ultrasonic Inspection Technology of Fillet Weldments (필렛 용접부의 비접촉 초음파 검사 기법)

  • Park, Ik-Keun;Lee, Chul-Ku;Kim, Hyun-Mook;Park, Tae-Sung;Kim, Yong-Kwon;Cho, Yong-Sang;Song, Won-Joon;Ahn, Houng-Kun
    • Journal of Welding and Joining
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    • v.23 no.5
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    • pp.37-42
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    • 2005
  • The non-destructive Inspection of the fillet weldment has difficulties due to its geometrical complexity and uneasy access. The surface shear horizontal wave (SH-wave), however, has been successfully applied to the detection of cracks on the surface and sub-surface of the filet weldment heel part. The conventional ultrasonic inspection using the surface SH-wave is usually a contact method using piezoelectric transducer. Thus, it is not suitable for a field application because the reliability and repeatability of inspection are significantly affected by test conditions such as couplant, contact pressure and pre-process. In order to overcome this problem, a non-contact SH-wave inspection method using EMAT is propose. The experimental results with this non-contact method are compared with those with a conventional ultrasonic method in fillet weldment with slit type defects. It is shown that the non-contact inspection technique requires simple procedure and less time in the fillet weldment inspection.

Development of Defect Inspection System for PDP ITO Patterned Glass (PDP ITO 패턴유리의 결함 검사시스템 개발)

  • Song Jun Yeob;Park Hwa Young;Kim Hyun Jong;Jung Yeon Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.92-99
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    • 2004
  • The formation degree of sustain (ITO pattern) decides quality of PDP (Plasma Display Panel). For this reason, it makes efforts in searching defects more than 30 un as 100%. Now, the existing inspection is dependent upon naked eye or microscope in off-line PDP manufacturing process. In this study developed prototype inspection system of PDP 170 glass is based on line-scan mechanism. Developed system creates information that detects and sorts kinds of defect automatically. Designed inspection technology adopts multi-vision method by slip-beam formation for the minimum of inspection time and detection algorithm is embodied in detection ability of developed system. Designed algorithm had to make good use of kernel matrix that draws up an approach to geometry. A characteristic of defects, as pin hole, substance, protrusion, are extracted from blob analysis method. Defects, as open, short, spots and et al, are distinguished by line type inspection algorithm. In experiment, we could have ensured ability of inspection that can be detected with reliability of up to 95% in about 60 seconds.

A Design and Experiment of Pressure and Shape Adaptive Mechanism for Detection of Defects in Wind Power Blade (풍력 발전용 블레이드 접합부의 결함 검출을 위한 일정가압 메커니즘 설계 및 실험)

  • Lim, Sun;Lim, Seung Hwan;Jeong, Ye Chan;Chi, Su Chung;Nam, Mun Ho
    • Journal of Applied Reliability
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    • v.17 no.3
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    • pp.224-235
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    • 2017
  • Purpose: Reliability is the most important factor to detect defects as wind turbines are deployed in large blades. The methods of detecting defects are various, such as non-destructive inspection and thermal imaging inspection. We propose the phased array ultrasonic testing method of non-destructive testing. Methods: We propose the active pressure mechanism for wind power blade. The phase array ultrasonic inspection method is used for fault detection inner blade surface. Controlled pressure of mechanism with respect to z-axis is important for guarantee the result of phase array ultrasonic inspection. The model based control and proposed mechanism are utilized for overall system stability and effectiveness of system. Result: The result of proposed pressure mechanism B is more stable than A. Convergence speed is also faster than A. Conclusion: We confirmed the performance of the proposed constant pressure mechanism through experiments. Non-destructive testing was applied to the specimen to confirm the reliability of detecting defects.

Reliability Evaluation of Constant Pressure Mechanism on Phased Array Ultrasonic Testing for Wind Turbine Blade (위상배열 탐상검사법을 이용한 풍력발전용 블레이드의 일정가압 메커니즘 신뢰성 평가)

  • Nam, Mun Ho;Chi, Su Chung;Lim, Sun;Lim, Seung Hwan;Jeong, Ye Chan
    • Journal of Applied Reliability
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    • v.17 no.3
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    • pp.236-245
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    • 2017
  • Purpose: There is no established inspection system for composite wind blade during the fabrication stage even though the blades are one of the most important part at wind generation system, but phased array ultrasonic testing method has been continuously studied about wind turbine blade with composite. When wind turbine blade with complex shape by phased array probe is inspected, it is necessary to study for system keeping constant pressure using pressure device. Methods: In this paper, we propose constant pressure device for inspecting wind turbine blade by phased array ultrasonic test method. Design of the device controller is based on Hunt-Crossley model. We evaluate reliability of phased array ultrasonic inspection result that applicated constant pressure device. Result: Defect indication is precise and its error is small when constant pressure mechanism based on Hunt-Crossley model was used. Conclusion: When inspection is progressed using constant pressure mechanism, the reliability of composite wind blade inspection can be improved.

Rebar Spacing Fixing Technology using Laser Scanning and HoloLens

  • Lee, Yeongjoo;Kim, Jeongseop;Lee, Jin Gang;Kim, Minkoo
    • Korean Journal of Construction Engineering and Management
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    • v.25 no.2
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    • pp.69-80
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    • 2024
  • Currently rebar spacing inspection is carried out by human inspectors who heavily rely on their individual experience, lacking a guarantee of objectivity and accuracy in the inspection process. In addition, if incorrectly placed rebars are identified, the inspector need to correct them. Recently, laser scanning and AR technologies have been widely used because of their merits of measurement accuracy and visualization. This study proposes a technology for rebar spacing inspection and fixing by combining laser scanning and AR technology. First, scan data acquisition of rebar layers is performed and the raw scan data is processed. Second, AR-based visualization and fixing are performed by comparing the design model with the model generated from the scan data. To verify the developed technique, performance comparison test is conducted by comparing with existing drawing-based method in terms of inspection time, error detection rate, cognitive load, and situational awareness ability. It is found from the result of the experiment that the AR-based rebar inspection and fixing technology is faster than the drawing-based method, but there was no significant difference between the two groups in error identification rate, cognitive load, and situational awareness ability. Based on the experimental results, the proposed AR-based rebar spacing inspection and fixing technology is expected to be highly useful throughout the construction industry.

Development of Inspection System for Aluminum Castings with X-Ray TDI Camera (X-Ray TDI Camera를 이용한 알루미늄 주강품 검사장치 개발)

  • Nam, Mun-Ho;Park, Seong-Wook;Kim, Chang-Ho;Chung, Chan-Soo
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.1734-1735
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    • 2011
  • In case of inspection on aluminum castings, traditional RT (Radiographic Testing) method have been utilized for its advantages in interpretation, cost and perpetual storage. But it has disadvantages like time consumption in film processing, low efficiency in storage and environmental pollution. In this thesis, a DRS (Digital Radiography System) utilizing X-Ray TDI Camera (Time Delay and Integration Camera) is developed. Inspections on aluminum castings are performed using the developed Digital Radiography System, DRS and reviewed if newly developed system can substitute for the traditional method.

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