• Title/Summary/Keyword: Inspection Error

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A Study of Reliability Improvement for Mechanical Property of Explosive Bolt Body (폭발볼트 몸체 물성의 신뢰성 향상 연구)

  • Lee Yeung-Jo;Kim Dong-Jin;Kang Won-Kyu
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.173-176
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    • 2005
  • The present work has been studied the reliability improvement of inspection method for explosive bolt body. The standard value of impact test is made from impact test of explosive bolt body and a useful data is established to the correlation between the hardness and impact data of bolt body. The method is overcome an error obtained from conventional inspection by analysing the mechanical data from each inspection and can be improved to the reliability when mechanical property of explosive bolt body is inspected.

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Keypad Button Defect Inspection System of Cellphone (휴대폰 키버튼 불량 검사 시스템)

  • Lee, Joon-Jae
    • Journal of Korea Multimedia Society
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    • v.13 no.2
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    • pp.196-204
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    • 2010
  • In this paper, we develope a defect inspection method for each buttons of keypad of cellular phones before they are assembled. The proposed algorithm consists of the similar color checking and its classification, font error detection, and scratch detection based on the segmentation of keypad area and font, translation and rotation processing sequentially. Especially, the proposed segmentation method approximate the pad region as B-spline function to deal with illumination change due to the shape of key button with the slant and curved surface followed by simple thresholding. And also, the rotational information is obtained by using eigen value and eigen vector very fast and effectively. The experimental results show that the performance of the proposed algorithm is good when it is applied to in-line process.

Inspection System of Electric Vehicle Battery Plate Using Image Processing (영상처리를 이용한 전기자동차 배터리 극판의 검사 시스템)

  • Shin, Dongwon;Jin, Byeong-Ju;Yoon, Jang-Kyu
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.7
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    • pp.718-723
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    • 2014
  • In this paper, we developed the inspection system of electric vehicle battery plate using image processing. Four cameras are used for acquiring the principal parts of the plate, and several steps of image processing for extracting significant dimensions of the plate such as widths and lengths. As a preceding step, calibration of four cameras is carried for compensating distorted images using dot-arrayed sheet. Coordinate systems for four cameras are defined where one coordinate system is assigned to the reference coordinate system to which the others are relatively described. Line information of the edge in the windowed image is extracted using elaborate edge-detection algorithm, and finally the intersection points between lines are extracted to calculate widths and lengths of the plate from which the error status of the battery plate is decided.

Quantitative Evaluation of Delamination Inside of Composite Materials by ESPI (ESPI를 이용한 복합재료 박리결함의 정량평가)

  • Kim, Koung-Suk;Yang, Kwang-Young;Kang, Ki-Soo;Ji, Chang-June
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.3
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    • pp.246-252
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    • 2004
  • Electronic speckle pattern interferometry (ESPI) for quantitative evaluation of delaminations inside of a composite material plate is described. Delaminations caused by the impact on composite materials are difficult to detect visual inspection and ultrasonic testing due to non-homeogenous structure. This paper proposes the quantitative evaluation technique of the defects made in the composite plates by impact load. Artificial defects are introduced inside of the composite plate for the development of a reliable ESPI inspection technique. Real defects produced by impact tester are inspected and compared with the results of visual inspection which shows a good agreement within 5% error.

Borehole magnetics for the estimation of unknown foundation pile depth (시추공자력계를 이용한 기초파일 근입심도 추정)

  • Jo, Churl-Hyun;Chung, Hyun-Key;Cho, Kwang-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.2
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    • pp.161-167
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    • 1999
  • There is an increasing need for the estimation of foundation piles whose depths are unknown. Especially in repair and reinforcement works or in safety inspection and assessment to the big structures whose foundations are piles, the accurate information about the depth of foundation piles is one of the most important factors. A borehole magnetic tool has been developed and tested to meet this object. The fundamental base is that there usually exist many re-bars inside the foundation structure such as piles, and these re-bars are ferromagnetic materials which cause strong induced magnetic field comparable to the earth magnetic field. It utilizes flux-gate type magnetometer which measures 3-components of the magnetic field. Taking vertical derivatives of vertical component of the measured magnetic field, we can expect the error limit of estimating the depth of the pile end less than 20 cm in favorable condition. The maximum measurable distance is about 3 m to the pile from the borehole. The field data show that borehole magnetics is one of the most accurate, fast, and reliable methods for this object so far, as long as there is no magnetic materials such as deep located steel pipe or power cables close to the foundation piles.

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A study on the real time inspection algorithm of FIC device in chip mounter (칩 마운터에의 FIC 부품 인식을 위한 실시간 처리 알고리듬에 관한 연구)

  • Ryu, Gyung;Kim, Young-Gi;Moon, Yoon-Sik;Park, Gui-Tae;Kim, Gyung-Min
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.48-51
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    • 1997
  • This paper presents the algorithm of FIC inspection in chip mounter. When device is mounted on the PCB, it is impossible to get zero defects since there are many problems which can not be predicted. Of these problems, devices with bent corner leads due to mis-handling and which are not placed at a given point measured along the axis are principal problem in SMT(Surface Mounting Technology). In this paper, we proposed a new algorithm based on the Radon transform which uses a projection to inspect the FIC(Flat Integrated Circuit) device and compared this method with other algorithms. We measured the position error and applied this algorithm to our image processing board which is characterized by line scan camera. We compared speed and accuracy in our board.

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Development of surface defect inspection algorithms for cold mill strip using tree structure (트리 구조를 이용한 냉연 표면흠 검사 알고리듬 개발에 관한 연구)

  • Kim, Kyung-Min;Jung, Woo-Yong;Lee, Byung-Jin;Ryu, Gyung;Park, Gui-Tae
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.365-370
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    • 1997
  • In this paper we suggest a development of surface defect inspection algorithms for cold mill strip using tree structure. The defects which exist in a surface of cold mill strip have a scattering or singular distribution. This paper consists of preprocessing, feature extraction and defect classification. By preprocessing, the binarized defect image is achieved. In this procedure, Top-hit transform, adaptive thresholding, thinning and noise rejection are used. Especially, Top-hit transform using local min/max operation diminishes the effect of bad lighting. In feature extraction, geometric, moment, co-occurrence matrix, histogram-ratio features are calculated. The histogram-ratio feature is taken from the gray-level image. For the defect classification, we suggest a tree structure of which nodes are multilayer neural network clasifiers. The proposed algorithm reduced error rate comparing to one stage structure.

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A study on the circuit design for DC characteristic inspection of semiconductor devices (반도체 소자의 DC 특성 검사용 회로설계에 관한 연구)

  • 김준식;이상신;전병준
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.18 no.1
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    • pp.105-114
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    • 2004
  • In this paper, we design the circuits for DC parameter test of semiconductor devices. The DC parameter tester is the system which inspects the DC parameters of semiconductor devices. In the designed circuits, voltage(current) forcing current(voltage) sensing methods are used to inspect the parameters. The designed circuits are simulated by OR-CAD. The simulation results have good performance.

A PC-Based System for Gear Pitch Analysis and Monitoring in Gear Manufacturing Process (기어피치분석 및 공정관측을 위한 PC기반시스템 구축)

  • 김성준;지용수
    • Journal of Korean Society for Quality Management
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    • v.30 no.3
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    • pp.111-119
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    • 2002
  • Gears are essential elements for mechanical power transmission. Geometric precision is the main factor for characterizing gear grade and qualify. Gear pitch is one of the crucial measurements, which is defined as a distance between two adjacent gear teeth. It is well-known that variability in gear pitches may causes wear-out and vibration noise. Therefore maintaining pitch errors at a low level plays a key role in assuring the gear quality to customers. This paper is concerned with a case study, which presents a computerized system for Inspecting pitch errors in a gear machining process. This system consists of a PC and window-based programs. Although the start and stop is manually accomplished, the process of measuring and analyzing pitch data is automatically conducted in this system. Our purpose lies in reducing inspection cost and time as well as Increasing test reliability. Its operation is briefly illustrated by example. Sometimes a strong autocorrelation is observed from pitch data. We also discuss a process monitoring scheme taking account of autocorrelations.

Sequential Sampling Inspection Plans for Defectives (불량갯수에 대한 축차 샘플링검사)

  • Lee, Jae-Heon;Park, Chang-Soon;Park, Jong-Tae
    • Journal of Korean Society for Quality Management
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    • v.24 no.4
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    • pp.1-13
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    • 1996
  • The sequential sampling inspection method is an extension of the double-sampling and multiple-sampling methods and its theory is based on the sequential probability ratio test(SPRT). In this paper, the characteristics of SPRT for testing the propotion of defectives are approximated by using the estimated excess over the boundaries. The use of the estimated excess shows good performances in estimating the operating characteristic function and the average sample number of SPRT compared to the method by neglecting the excess. It also makes it possible to determine the boundary values which satisfy the desired error probabilities.

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