• Title/Summary/Keyword: Inspection Cost

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Economic Sampling Inspection Plan for Markov Dependent Production Processes (Markov 종속(從屬) 생산(生産) 공정(工程)에서의 경제적(經濟的) 샘플링 검사(檢査) 계획(計劃))

  • Yu, Jeong-Sang;Hwang, Ui-Cheol
    • Journal of Korean Society for Quality Management
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    • v.21 no.1
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    • pp.65-77
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    • 1993
  • Often in a production process, the quality of items is serially dependent. We assume that the quality of items is an attribute which can be classified as good or bad with a Markovian dependence structure. In order to determine sampling inspection plan characteristics such as total inspection cost and average outgoing quality, we design an economic model and illustrate an efficient procedure for design of best inspection plan using graphs based on numerical calculations.

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Trends and Issues in Safety Management of Elevators in Korea

  • Choi, Gi-Heung
    • International Journal of Safety
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    • v.6 no.2
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    • pp.13-16
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    • 2007
  • This study focuses on the trends and issues of improving safety management of elevators in Korea. Frequency and severity of accidents in relation to conditional pass in periodic inspection, maintenance, market surveillance are analyzed based on the statistical data and social cost due to a variety of related fields in managing elevator safety was estimated first. The results of statistical analysis performed in this study will provide logical basis and future direction for improving the safety management system. The role of certification and supervision is particularly addressed to reduce the related accidents and the social cost. The effectiveness of such procedures can be found from the results of simple statistical analysis.

Determining the Optimum Target Value for Filling Operations with Nondestructive Sampling Plans (비파괴 샘플링 계획을 갖는 Filling 작업에 대한 최적 목표치 결정)

  • Goh, Hyun Woo;Hwang, Eui Cheol
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.14 no.24
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    • pp.187-192
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    • 1991
  • We consider a filling process problem on a production line. Up to present this problem have examined by 100% inspection. Thus a target value is determined which takes into account the regular selling prices, the reprocess cost, the excess quality cost and the process variability and so on. However, in this paper we propose a solution under specified sampling plan when the inspection is nondestructive.

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A Study on the Daily Inspection of the Rolling-stocks (철도차량 일상검수 주기 및 방법에 관한 연구)

  • Yu, Yang-Ha;Lee, Nak-Young;Kim, Ho-Soon
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1642-1649
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    • 2010
  • At present, KORAIL is in the middle of renovating. All steps exert great effort at cost reduction and a profit improvement. Especially to improve maintenance method and inspection period at the rolling-stock division lots of research is under progress. Daily inspection of rolling stocks is to operate the rolling stock normally. Daily inspection items are driving control device, coupling device, brake system, water system and air conditioning system, electrical system etc. Half of the maintenance manpower are inputted at daily inspection. Strengthens the quality and optimize the proportion of daily inspection are urgent problem. Daily inspection period extension aim is as follows. KTX from 3,500km to 5,000km, passenger car from 1st to 3,500km, new style electric locomotive from 2nd to 5,000km, the diesel locomotive is 2,800km from 1,200km. In this paper, the optimal daily inspection period and methods are considered including expected problem and counter measures.

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A Random Replacement Model with Minimal Repair

  • Lee, Ji-Yeon
    • Journal of the Korean Data and Information Science Society
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    • v.8 no.1
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    • pp.85-89
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    • 1997
  • In this paper, we consider a random replacement model with minimal repair, which is a generalization of the random replacement model introduced Lee and Lee(1994). It is assumed that a system is minimally repaired when it fails and replaced only when the accumulated operating time of the system exceeds a threshold time by a supervisor who arrives at the system for inspection according to Poisson process. Assigning the corresponding cost to the system, we obtain the expected long-run average cost per unit time and find the optimum values of the threshold time and the supervisor's inspection rate which minimize the average cost.

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A Study on RFID and Bar-code System Simulations for Delay Time Cost in DC Inspection Process (RFID와 바코드가 적용된 검수작업의 대기비용 비교를 위한 시뮬레이션)

  • Park, Sung-Mee;Kim, Jung-Ja
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.30 no.4
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    • pp.111-117
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    • 2007
  • Comparing with bar-code systems, RFID systems can supply more efficient work. Using RFID systems, logistic management systems could be helped effectively to gather real-time information. It's available to reduce the working time and object's delay time, and to deal with real-time information by using RFID system. Until now, based on how many pallets used, there is few study about best workload of RFID system. Therefore, in this study, both bar-code and RFID system simulations were executed for inspection process in distribution center. As a result, following the ware pallet quantity, the total cost of both working time and other delay times were calculated and the sensitivity analysis of total cost trend was executed.

A Study on Life Cycle Cost Analysis of Latex Modified Concrete Pavement for Bridges (LMC 교면 포장 공법의 생애주기비용분석에 관한 연구)

  • Cho, Hyo-Nam;Choi, Hyun-Ho;Jung, Pyoung-Ki;Lim, Jong-Kwon
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.5 no.4
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    • pp.185-195
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    • 2001
  • Latex Modified Concrete(LMC) has been widely used for the pavement of highway bridges over the past 35years around the world since it is more resistant to the intrusion of chloride ions, has higher tensile, compressive, and flexural strength, and has greater freeze-thaw resistance. However, in Korea, it has not been introduced to fields due to higher initial construction cost for its overlay compared with that of conventional pavement materials. Due to durable characteristics, it should be noted that the LMC may be more cost-effective than conventional pavements such as asphalt pavement, when life-cycle cost(LCC) concept is considered. The objective of this study is intended to suggest a practical LCC analysis model for pavement projects and to demonstrate relative cost-effectiveness of the LMC overlays in comparison with conventional pavement techniques. It may be stated that the procedure proposed in this study may be utilized for making optimal decision on cost-effective pavement design.

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A Study on J-lead Solder Joint Inspection of PCB Using Vision System (시각센서를 이용한 인쇄회로기판의 J-리드 납땜 검사에 관한 연구)

  • 유창목;차영엽;김철우;권대갑;윤한종
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.5
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    • pp.9-18
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    • 1998
  • The components with J-lead. which are more integrated and smaller than ones with Gull-wing. are rapidly being used in electronic board such as the PCB, for they have the advantage of occupying a small space compared to the other components. However, the development of inspection system for these new components is not so rapid as component development. Component-inspection with J-lead using vision system is difficult because they are hidden from camera optical axis. X-ray inspection, which has the advantage of inspecting the inside of solder state, is used to J-lead inspection. However. it is high cost and dangerous by leaking out X-ray compared to vision system. Therefore, in this paper, we design vision system suited to J-lead inspection and then propose algorithm which have flexibility in mount and rand error.

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Development of Real-Time Vision-Based Fabric Inspection System (비전 시스템을 이용한 실시간 섬유결점 검사기 개발)

  • 조지승;정병묵;박무진
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.9
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    • pp.92-99
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    • 2003
  • Quality inspection of textile products is an important problem for fabric manufacturers. This paper presents an automatic vision-based system for quality control of web textile fabrics. Typical web material is 1-3m wide and is driven with speeds ranging from 20m/min to 200m/min. At the present, the quality assessment procedures are performed manually by expert. But worker can not detect more than 60% of the present defect and inspect the fabric if moving faster than 30m/min. To increase the overall quality and homogeneity of textile, an automated visual inspection system is needed fur the productivity. However, the existing inspection system are too expensive to purchase for small companies. In this paper, the proposed PC based real-time inspection algorithm gives low cost textile inspection system, high detection rate with good accuracy and low rate of false alarms. The method shows good results in the detection of several types of fabric defects.

A Quality Game between Producer and Supplier : the effect of the contract terms and the quality related variables on product duality (완성품생산자와 부품공급자의 품질게임 : 품질계약내용 및 품질관련변수가 품질수준에 미치는 영향)

  • 김남영
    • Journal of the Korean Operations Research and Management Science Society
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    • v.27 no.1
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    • pp.19-32
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    • 2002
  • This paper examines the effect of the producer-supplier quality contract parameters and the magnitude of the quality related variables on the quality of the final products. Our analysis focuses on the parties' equilibrium behavior In a quality game environment where the supplier should choose among the two production technologies, one requiring high cost but producing high quality Parts and the other requiring low cost but producing low quality parts and where the producer should decide whether to do the inspection of the parts. The game framework is employed to depict the potential conflicts existing between the Producer and the supplier because the Producer can not observe the supplier's choice and each party wants the other to bear the cost of producing high quality products. In our model, we specifically consider the competitive situation where the producer competes with a firm producing the same product. We employ the market share attraction model to Incorporate the competitive situation and completely characterize the equilibrium by using the Nash equilibrium concept for the game solution. Our results show that the equilibrium depends on the contract terms and the magnitude of the quality related variables. Compared to the non-competitive situation, the probability of producer's Inspection and the probability of supplier's choosing the high quality technology increases in a competitive situation. This is true even when the competitor's quality is lower than the producer's lowest. As a result, the quality of the final product increases In a competitive situation. And as the failure cost borne by the supplier increases, the probability of choosing the high quality technology Increases and the probability of inspection decreases. The net effect of this results in the decrease of the final product quality.