• 제목/요약/키워드: Injector Head

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Design and Cold Flow test of a Multi-injector Engine using Hydrogen Peroxide/Kerosene (과산화수소 케로신을 추진제로하는 다중 인젝터 설계 및 수류실험)

  • Kim, Ki-Woo;Jeon, Jun-Su;Park, Jin-Ho;Ko, Young-Sung;Kim, Yoo;Kim, Sun-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.95-98
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    • 2010
  • A multi-injector rocket engine using high concentrated hydrogen peroxide and kerosene as the oxidizer and fuel was designed and fabricated. Six coaxial swirl injectors were mounted on the mixing head and flow analysis in the manifold was performed to minimize stagnation and recirculation zones. Finally, uniformity of mass flow rate and spray pattern was evaluated by cold flow tests and the mixing head design process was successfully verified the results.

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A study on the structure of a diesel spray and the Improvement of the Injection System by the Exciplex Method (EXCIPLEX법에 의한 디젤분무의 구조와 분사계 개선에 관한 연구)

  • 김덕줄;차건종
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.9
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    • pp.2373-2385
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    • 1995
  • The goals of this study are to apply exciplex method to the visualization of the fuel spray of a diesel engine and to investigate the liquid phase of fuel spray that injected at the various tips of a fuel injector. This study provides the informations for the improvement of the diesel injection system and the structures of diesel spry with the boiling of fuel droplets in combustion chamber by the exciplex method. Hexame was used as fuel for approximation to injection condition of the engine. And naphthalene and TMDP were added to the fuel for the visualization by exciplex method. Experimental injectors were 4hole, 8hole, and 1hole impinging injectors. In the injection condition of actual engine the exciplex was sufficient to catch the liquid phase signal. The spray penetration of impinging injector was small than that of actual 4 and 8hole injector but atomization was better. The upper bound of impinging injector was determined by the geometry of a cylinder head and the lower bound was determined by spray angle. On impinging injector the atomization was better at the edge of disk than at center of disk and also the mixing with environmental gas was better.

A Numerical Study on Combustion-Stability Rating of Impinging-Jet Injector Using Air-Injection Technique (공기분사 기법을 이용한 충돌형 제트 분사기의 연소 안정성 평가에 관한 수치적 연구)

  • Sohn, Chae-Hoon;Park, I-Sun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.11 s.254
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    • pp.1093-1100
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    • 2006
  • Combustion stability rating of jet injector is conducted numerically using air-injection technique in a model chamber, where air is supplied to oxidizer and fuel manifolds of the model five-element injector head. A sample F(fuel)-O(oxidizer)-O-F impinging-jet injector is adopted. In this technique, we can simulate mixing process of streams flowing through oxidizer and fuel orifices under cold-flow condition without chemical reaction. The model chamber was designed based on the methodologies proposed in the previous work regarding geometrical dimensions and operating conditions. From numerical data, unstable regions can be identified and they are compared with those from air-injection acoustic and hot-fire tests. The present stability boundaries are in a good agreement with experimental results. The proposed numerical method can be applied cost-effectively to stability rating of jet injectors when mixing of fuel and oxidizer jets is the dominant process in instability triggering.

Design of Mixing Head Part of Combustion Chamber for 8tonf Class Staged Combustion Cycle Rocket Engine (8톤급 다단연소 사이클 로켓엔진 연소기 혼합헤드 설계)

  • Kim, Dongki;Ha, Seong up;Moon, Il yoon;Moon, Insang
    • Journal of Aerospace System Engineering
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    • v.9 no.2
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    • pp.34-40
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    • 2015
  • Staged combustion cycle engines are well known to have high combustion efficiencies and specific impulse. In this study, design of mixing head part of combustion chamber for 8tonf class staged combustion cycle rocket engine (ES-08) was performed. Structural stability of the mixing head part of the combustion chamber is very important design factor because it is loaded by high temperature and high pressure of fuel and oxidizer as well as by thrust load simultaneously. Uniformity of flow distributions of the propellants to the injectors is also important factor. First, a basic configuration for the ES-08 mixing head part was designed on the basis of the structural design requirements. And then, the structural analyses were performed on the basic configuration as well as some of reinforced configurations. As the structural analyses results, the most stable configuration was selected for the ES-08 mixing head part. In order to examine the uniformity of the flow distributions of the propellants through the manifold of the mixing head, flow analysis was performed based on the selected configuration. The results of the flow analysis showed that the fuel and the oxidizer were uniformly supplied to the injector.

Effect of Injector Number on Combustion Characteristics of Full-scale Gas Generators (분사기 수에 따른 실물형 가스발생기 연소특성)

  • Ahn, Kyu-Bok;Seo, Seong-Hyeon;Lim, Byoung-Jik;Kim, Jong-Gyu;Lee, Kwang-Jin;Han, Yeoung-Min;Choi, Hwan-Seok
    • Aerospace Engineering and Technology
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    • v.6 no.1
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    • pp.128-135
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    • 2007
  • Combustion characteristics of full-scale gas generators were studied experimentally by changing the injector number installed at the injector head. Three full-scale gas generators were utilized; they have same total mass flow rate but mass flow rates per injector are different. Thirteen, nineteen and thirty seven injectors, which have internal-mixing and double-swirl characteristics, are distributed in injector heads, respectively. The results showed that pressure fluctuations in the gas generators with 13 and 19 injectors didn't occur around longitudinal resonant frequency, however longitudinal-mode pressure fluctuation appeared slightly in the gas generator with 37 injectors. As the number of injectors increased, deviations of temperature distribution in the combustion chamber decreased gradually, but the damage of injector LOx posts became a little severe.

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Design and Validation Test of Rocket Engine Head Generating High Temperature and High Pressure Steam (고온고압 증기 발생장치의 설계 및 예비운용시험)

  • Park, Jinsoo;Yu, Isang;Oh, Junghwa;Ko, Youngsung;Kim, Kyungseok;Shin, Dongsun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.637-642
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    • 2017
  • In this study, cold flow and combustion tests are conducted and analyzed to validate designed rocket engine head generating high temperature/pressure steam. At first, uni-injector was designed and manufactured, and cold flow test was conducted. Through this, differential pressure that can supply designed flow rate was confirmed. Also, Each injector's spray pattern were confirmed by patternator. Based on cold flow test results, we selected injectors among the candidates and arranged them on engine head, and cold flow and propellant spray tests were conducted. Finally, combustion test was carried out to analyze the flow rate, pressure, combustion efficiency. As a result, validation of rocket engine head for the development of the high temperature and high pressure steam generator has been completed.

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Development and Verification Test of a Bi-propellant Thruster Using Hydrogen Peroxide and Kerosene

  • Yu, I Sang;Kim, Tae Woan;Ko, Young Sung;Jeon, Jun Su;Kim, Sun Jin
    • International Journal of Aeronautical and Space Sciences
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    • v.18 no.2
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    • pp.270-278
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    • 2017
  • This paper describes development procedure and verification test results of a bi-propellant thruster using hydrogen peroxide and kerosene. The design thrust of the thruster is about 500 N and six swirl type coaxial injectors were used. The passage type manifolds were employed for the injector head to reduce the response time. The passage was designed to minimize stagnation points and recirculation region to ensure uniform flow distribution and sufficient cooling performance through flow analysis using Fluent. A catalytic igniter using hydrogen peroxide was installed at the center of the injector head. The propellant feeding and spray characteristics were confirmed by hydraulic tests. Combustion tests were performed on design and off-design points to analyze combustion characteristics under various mixture ratio conditions. The combustion test results show that combustion efficiency was over 95 % and chamber pressure fluctuation were less than 1.5 % under all test conditions.

Study on the Combustion Characteristics of Subscale Liquid Rocket Combustion Chamber (축소형 액체로켓엔진 연소기의 연소특성에 대한 연구)

  • Kim Jong-Gyu;Lee Kwang-Jin;Song Ju-Young;Moon Il-Yoon;Choi Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2006.05a
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    • pp.288-293
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    • 2006
  • The combustion performances and characteristics of the subscale liquid rocket combustion chamber are discussed in this paper. Subscale combustion chamber is composed of mixing head, ablative cooling cylinder, and water cooling nozzle. The mixing head has eighteen coaxial swirl injectors and one center coaxial swirl injector for ignition. The mixing heads employing the injectors of low different recess length are considered in this paper. The results of the firing test, comparison of performance, and characteristics of static and dynamic pressures of the four different mixing heads are described. The characteristics of combustion at design and of design points are also discussed.

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Study for Design and Performance Characteristics of Small Bipropellant Thruster using $H_2O_2$/Kerosene (과산화수소/케로신 소형 이원추진제 추력기의 설계 및 성능특성에 관한 연구)

  • Kim, Jung-Hoon;Lee, Jae-Won;Jeon, Young-Jin;Chae, Byoung-Chan;Jeon, Jun-Su;Kim, Yoo;Kim, Sun-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.41-45
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    • 2009
  • The small-sized bi-propellant thruster using a high concentrated hydrogen peroxide and kerosene as the oxidizer and fuel was designed and fabricated in this study. The water cold-flow test was performed to verify the performance characteristics of the injector. The mixing head assembly used in this model thruster was designed as a structure to combine igniter, injectors and film cooling, which are capable of regulating each mass flowrate. This maximize the experimental verification and efficiency of the design optimization. Finally, the mass flowrate and spray pattern of injector were evaluated by the hydraulic test. Therefore, the design validity of the mixing head was verified.

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