• 센서학회지
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• 제20권6호
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• pp.400-405
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• 2011

This study introduced the development of a strip type disposable enzyme-linked immunosensor platform for the detection of IgG. Strips of the strip sensor were fabricated by using commercial nitrocellulose filter membranes and a housing holder for the strips was manufactured by using a standard injection molding process for a plastic material. An IgG-urease conjugate was prepared and used for the competitive immune-binding with sample IgG. From the enzymatic reaction between the conjugated urease and urea added, ammonia was generated and caused a localized alkaline pH change on the immobilized antibody band which was coated onto the sensor strips. This pH increase subsequently caused a color change of the antibody band in the presence of a pH indicator, phenol red. Used in conjunction with a competitive immunoassay format, the intensity of the color produced is directly linked with the concentration of target analyte, IgG, and specific measurement of IgG in a lateral flow immunoassay format was achieved over the range 100 ppb to 2000 ppb IgG.

• 한국생산제조학회지
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• 제21권6호
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• pp.1013-1017
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• 2012

Advanced composite-sintered bushings are widely utilized in the areas of excavators and injection molding machines as a journal bearing. Since the bearings are mainly used under high loads, service life should be long and the stored oil of inner bushings has to be continually fed into the bearing. The composite-sintered bushings are consisted of the two different materials; outer steel materials and inner porous sintered materials respectively. High temperature diffusion bonding has been applied for holding the both materials of the bushing together. Therefore, it is very important that the bonding reliability has to be assured and evaluated in manufacturing process. Finite element method (FEM) is performed in order to evaluate the minimum allowable flaw sizes that are possibly generated in the composite-sintered bushings. Additionally, the composite-sintered bushings were undergone ultrasonic C-scan tests to find out the size of inherent flaws through artificially simulated UT signal analysis.

• 한국지능시스템학회논문지
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• 제19권1호
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• pp.83-89
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• 2009

일반적으로 자동차용 냉각팬은 차랑 냉각기의 온도를 낮추기 위해 사용되고 있다. 자동차용 냉각팬은 플라스틱 사출 공정에 의해 제작되며 사출시 사용되는 모재의 불균일성으로 인해 냉각팬 날개의 무게 중심이 중심에서 벗어나는 경우가 발생하게 된다. 이러한 불균형은 자동차 소음의 주된 원인이 되기 때문에 이에 대한 검사는 필수적으로 요구된다. 이에 본 연구에서는 로드셀을 이용한 냉각팬 회전날개에서 발생되는 불균형의 위치 및 크기를 효율적으로 검출할 수 있는 팬 밸런서 시스템을 제안하고 제안된 시스템의 불평형 검출 성능 확인을 위해 실제 적용 실험을 수행하였다.

• Journal of the Optical Society of Korea
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• 제13권1호
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• pp.75-79
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• 2009

A four beam interference optical system for laser micro structuring using a pulse laser was demonstrated. The four beam interference optical system using a pulse laser(picosecond laser) can fabricate micro structure on mold material(NAK80) directly. Micro structure on the polymer can be reproduced economically by injection molding of the micro structure on the mold material. The four beam interference optical system was composed by the DOE(Diffractive Optical Element) and two lenses. The laser intensity distribution of four beam interference was explained by an interference optics point of view and by the image optics point of view. We revealed that both views showed the same result. The laser power distribution of a $1{\mu}m$ peak pattern was made by the four beam interference optical system and measured by the objective lens and CCD. A $1{\mu}m$ pitch dot pattern on the mold material was fabricated and measured by SEM(Scanning Electron Microscopy).

• 폴리머
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• 제36권4호
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• pp.407-412
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• 2012

Molded-in-color(MIC) 수지로 사용 가능한 나일론6/이오노머 semi interpenetrating network(IPN)의 물성을 기존 MIC 수지인 나일론6/이오노머 블렌드와 비교하여 살펴보았다. 나일론6/이오노머 semi IPN은 분자 수준의 믹싱인 IPN 구조를 가져 블렌드에 비하여 상대적으로 개선된 homogeneous 형태학적 구조를 가짐에 따라 내스크래칭 특성이 개선됨을 알 수 있었다. 이러한 semi IPN 구조는 나일론6의 결정화 속도를 감소시키며 용융점도의 증가 그리고 점도의 온도 의존성을 감소시켜 블렌드에 비하여 상대적으로 MIC용 사출 가공 특성이 우수해짐을 예측할 수 있었다.

• 대한기계학회논문집A
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• 제26권4호
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• pp.637-643
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• 2002

The objective of this study is to provide a simple methodology to find optimum processing conditions to fabricate sub-micron structured DVD-RAM substrates with superb optical and geometrical properties. It was fecund that the birefringence, which is regarded as one of the most important optical properties for an optical disk, was very sensitive to the mold wall temperature history. Also, the integrity of the replication, represented by the land-groove structure and the radial tilt were influenced by the mold temperature and the compression pressure. A set of optimum conditions were obtained by applying Design of Experiment and the objective functions composed of three different objectives.

• 한국정보통신학회:학술대회논문집
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• 한국정보통신학회 2021년도 춘계학술대회
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• pp.623-625
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• 2021

고무 오링은 일반적인 사출 성형 방식으로 생산된다. 이때 정상적으로 성형되지 않은 제품은 무조건 불량으로 판별한다. 그러나 영상기반 판독 시 획득한 영상을 원본 그대로 판독 할 경우 정확도가 떨어지는 문제가 발생한다. 이에 획득한 영상을 적응형 이진화와 Convex Hull 알고리즘을 사용한 전처리를 통해 원본영상에서 고무 오링 부분만 추출하여 합성곱 신경망에 학습하였다. 테스트 과정에서 제안하는 전처리를 적용한 학습방법의 불량검출 성능이 제시한 기준치 보다 나은 성능을 보이는 것을 확인 할 수 있었다.

• Structural Engineering and Mechanics
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• 제75권3호
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• pp.369-376
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• 2020

The life of conventional steel plastic injection molds is long but manufacturing cost and time are prohibitive for using these molds for producing prototypes of products in limited numbers. Commonly used 3D printers and rapid prototyping methods are capable of directly converting the digital models of three-dimensional solid objects into solid physical parts. Depending on the 3D printer, the final product can be made from different material, such as polymer or metal. Rapid prototyping of parts with the polymeric material is typically cheaper, faster and convenient. However, the life of a polymer mold can be less than a hundred parts. Failure of a polymeric mold during the injection molding process can result in serious safety issues considering very large forces and temperatures are involved. In this study, the feasibility of the inspection of 3D printed molds with the surface response to excitation (SuRE) method was investigated. The SuRE method was originally developed for structural health monitoring and load monitoring in thin-walled plate-like structures. In this study, first, the SuRE method was used to evaluate if the variation of the strain could be monitored when loads were applied to the center of the 3D printed molds. After the successful results were obtained, the SuRE method was used to monitor the artifact (artificial damage) created at the 3D printed mold. The results showed that the SuRE method is a cost effective and robust approach for monitoring the condition of the 3D printed molds.

• 폴리머
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• 제38권5호
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• pp.645-649
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• 2014

사출성형품의 잔류응력 형성의 원인은 사출성형공정 중 재료가 받는 높은 온도변화와 전단응력이다. 케미컬 크랙킹 테스트는 잔류응력을 측정하는 방법 중의 하나이며 크랙은 잔류응력의 크기에 따라 형성된다. 본 연구에서는 시편이 받고있는 응력과 케미컬 크랙킹과의 관계를 연구하였다. 변형지그를 설계하고 이를 이용하여 시편에 변형을 주어 응력을 가하였다. 시편은 폴리카보네이트를 이용하여 핫 프레스로 제작하였고 시편의 제작 중에 형성된 잔류응력을 제거하기 위해 어닐링을 하였다. 시편을 변형지그에 고정시키고 시편에 크랙을 유도하기 위해 이를 솔벤트에 담궜다. 솔벤트는 tetrahydrofuran과 methyl alcohol을 이용하여 제조하였다. 시편에서 변형에 따라 응력이 증가할수록 크랙의 빈도수와 밀도가 증가하였다. 본 연구의 결과는 케미컬 크랙킹 방법으로 폴리카보네이트 사출성형품의 잔류응력을 정량적으로 측정하는데 활용될 수 있다.

• 대한기계학회논문집A
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• 제27권1호
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• pp.77-87
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• 2003

The residual stress and birefringence in injection-molded plastic parts can be divided into the flow-induced residual stress and birefringence produced in flowing stage, the thermally-induced residual stress and birefringence produced in cooling stage. However, the physics involved in the generation of the thermally-induced residual stress and birefringence still remains to be understood. Because polymer experiences viscoelastic history near the glass-transition temperature it is hard to model the entire process. Volume relaxation phenomenon was included to predict the final thermally-induced residual stress and birefringence in quenched plastic parts more accurately. The present study focused on comparing the predicted values far thermally-induced residual stress and birefringence with and without volume relaxation behavior (or free volume theory) under free and constrained quenching conditions. As a result, tile residual stress remained as a tensile stress at the center and as a compressible stress near the surface for the free quenching cases. In contract the residual stress remained as a compressible stress at the center and as a tensile stress near the surface fur the constrained quenching cases. The residual birefringence remained as minus values at the center and as plus values near the surface for the free quenching cases. Interestingly the residual birefringence showed minus values in entire zone for the constrained quenching cases. In the prediction of birefringence only the case including free volume theory showed the correct result for the distribution of birefringence in thickness direction.