• Title/Summary/Keyword: Injection Method

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Measurement of Transfer Impedance on Shielded Multiconductor Telecommunication Cables using IEC 96-1 Line Injection Method (IEC 96-1 Line Injection Method를 이용한 다 도체 통신케이블 차폐층의 전달임피던스 측정)

  • 이현영;오호석;박동철
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.14 no.4
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    • pp.377-383
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    • 2003
  • As the high-speed data communications such as xDSL using the existing copper cable come into wide use, the electromagnetic coupling characteristics of telecommunication cables become more significant. In order to describe the screening performance of telecommunication cable, the transfer impedance of cable shield is required. This paper describes the transfer impedance for two types of telecommunication cables using the line injection method of IEC 96-1. Results are analyzed to show how the materials of cable shields, the positioning of the injection line and of the inner conductor of the CUT(Cable Under Test) affect the value of transfer impedance. We then propose the transfer impedance model of telecommunication cable based on the measurements.

Measurement of Residual Stress Distribution in Injection-Molded Short Fiber Composites (단섬유 복합재료 사출성형물의 잔류응력 측정)

  • 김상균;이석원;윤재륜
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.61-63
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    • 2001
  • Residual stress distribution in injection-molded short fiber composites was determined using layer-removal method. Polysterene with 3 vol% carbon fibers was injection-molded into the tensile specimen. With milling machine layer-removal process was conducted and the curvature data were acquired. Treuting and Read analysis which is assuming isotropic material, and White analysis considering anisotropy due to the fiber orientation were used to calculate residual stress of the flow direction through the thickness direction and compared with each other.

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Measurement of the Fiber Orientation Distribution for Thickness direction of Injection Molded Long Fiber Reinforced Polymeric Composites (장섬유강화 플라스틱 복합재의 사출성형에 있어서 두께방향의 섬유배향 분포측정)

  • 윤성운;박진국;조선형;김이곤
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.199-204
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    • 1998
  • In this study, a method is presented which can be used to measure the fiber orientation distribution for thickness direction during injection molding using image processing. The intensity method in used for measuring the distribution. And the effects of fiber content, injection molding condictions on the orientation function are also discussed.

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Automated Mold Design to Optimize Multi-Quality Characteristics in Injection Molded Parts Based on the Utility Theory and Modified Complex Method (효용이론과 수정콤플렉스법에 기초한 사출 성형품의 다특성 최적화를 위한 자동 금형 설계)

  • Park, Byung-H
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.9
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    • pp.210-221
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    • 2000
  • Plastic mold designers and frequently faced with optimizing multi-quality issues in injection molded parts. These issues are usually in conflict with each other and thus tradeoff needs to be made to reach a final compromised solution. in this study an automated injection molding design methodology has been developed to optimize multi-quality characteristics of injection molded parts. The features of the proposed methodology are as follows : first utility theory is applied to transform the original multi-objective problem into single-objective problem. Second is an implementation of a direct search-based injection molding optimization procedure with automated consideration of robustness against process variation. The modified complex method is used as a general optimization tool in this study. The developed methodology was applied to an actual mold design and the results showed that the methodology was useful through the CAE simulation using a commercial injection molding software package. Applied to production this study will be of immense value to companies in reducing the product development time and enhancing the product quality.

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A Study on the Characteristics of Injection-rate at Different Injection Conditions in a Common-rail Diesel Injector (분사조건에 따른 커먼레일 디젤 인젝터의 분사율 특성에 관한 연구)

  • Kim, H.M.;Chung, J.W.;Lee, K.H.
    • Journal of ILASS-Korea
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    • v.12 no.3
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    • pp.166-171
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    • 2007
  • Recently, many studies on HSDI diesel engines have been performed to reduce the fuel consumption and $CO_2$ emission. One of the prominent technique to reduce emission is a high pressure multiple injection. For this technique, the injection rate is a critical parameter in order to determine precise injection duration and timing for combustion control. Thus the purpose of this study was to investigate relationship between the injection rate and the time-signature of chamber pressure at different injection pressure conditions in a common rail direct injection type injector using the Zeuch method. Using the measured correlation constants, estimated fuel injection rates are presented at many different injection conditions.

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A Study of High Viscosity Melt Front Advancement at the Filling Process of Injection-Compression Mold

  • Park, Gyun-Myoung;Kim, Chung-Kyun
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.333-334
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    • 2002
  • Injection-compression molding parts are many cases with complicated boundary condition which is difficult to analysis of mold characteristics precisely. In this study, the effects of various process parameters such as multi-point gate location, initial charge volume, injection time and pressure have been investigated using finite element method to fomulate the melt front advancement during the mold filling process. A general governing equation for tracking the filling process during injection-compression molding is applied to volume of fluid method. To verify the results of present analysis, they are compared with those of the other paper. The results show a strong effect of processing conditions as a result of variations in the three-dimensional complex geometry model.

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A Study on Injection Mold Design Using Approximation Optimization (근사 최적화 방법을 이용한 사출금형 설계에 관한 연구)

  • Byon, Sung-Kwang;Choi, Ha-Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.6
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    • pp.55-60
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    • 2020
  • The injection molding technique is a processing method widely used for the production of plastic parts. In this study, the gate position, gate size, packing time, and melt temperature were optimized to minimize both the stress and deformation that occur during the injection molding process of medical suction device components. We used a central composite design and Latin hypercube sampling to acquire the data and adopted the response surface method as an approximation method. The efficiency of the optimization of the injection molding problem was determined by comparing the results of a genetic algorithm, sequential quadratic programming, and a non-dominant classification genetic algorithm.

Direct Search-Based Robust Design of Warpage in Injection Molded Parts (직접탐색법을 이용한 사출성형품의 강건설계)

  • 김경모;박종천;안흥일
    • Journal of Korean Society for Quality Management
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    • v.29 no.3
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    • pp.86-96
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    • 2001
  • The objective of this research is to develop a robust design methodology for plastic injection molded parts wherein warpage will be minimized by a complex method which is a kind of a simple direct search method. The design space considered for optimization is divided Into two sub-design space : mold and process conditions. Warpage is quantified using the Moldflow injection molding simulation software. The design methodology was applied to an actual part of a fax machine, the Guide-ASF model, through two different design policies. The significance of this study is the synthesis of a computer simulation of injection molding process and optimization technique to determine the optimal robust design solution.

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Fabrication of Light Guiding Plate with Nanometer-Sized Patterns Using an Injection Molding Technology of Electrically Heated Mold Method (전열가열금형 방식의 사출성헝 기술을 이용한 나노 패턴 도광판의 제작)

  • Yun, Tae-Uk;Han, Ga-Ram;Kang, Min-Ki;Hong, Chin-Soo;Moon, Dae-Gyu;Kim, Chang-Kyo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.04a
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    • pp.55-56
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    • 2009
  • A light guiding plate (LGP) with nanometer-sized patterns was fabricated by injection molding method which employed electrically healed mold and the transcription of injection-molded parts was investigated. A Ni stamper was fabricated using MEMS technology. The Ni stamper was then installed in a movable heated core which is a key part of the mold. Using this mold, injection-molded plastic LGP parts were manufactured at different mold temperatures and the effect of the temperature on the transcription of the parts was investigated.

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A method for Thermal Control of Nano Injection Molding using the Peltier Devices (펠티어 소자를 이용한 나노 사출 금형의 능동형 온도 제어)

  • Shin, H.;Kwon, J.;Hong, N.;Seo, Y.;Kim, B.
    • Transactions of Materials Processing
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    • v.17 no.5
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    • pp.337-342
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    • 2008
  • The injection molding process has high accuracy and good reproducibility that are essential for mass production at low cost. Conventional molding processes typically use the water-based mold heating and air cooling methods. However, in the nano injection molding processes, this semi-active mold temperature control results in the several defects such as air-flow mark, non-fill, sticking and tearing, etc. In order to actively control temperature of the molds and effectively improve the quality of the molded products, the novel nano injection molding system, which uses active heating and cooling method, has been introduced. By using the Peltier devices, the temperature of locally adiabatic molds can be controlled dramatically and the quality of the molded patterns can be improved.