• Title/Summary/Keyword: Industry furnace

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Expansion Properties of Mortar Using Waste Glass and Industrial By-Products (폐유리와 산업부산물을 사용한 모르터의 팽창특성)

  • 박승범;이봉춘
    • Journal of the Korea Concrete Institute
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    • v.14 no.3
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    • pp.440-448
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    • 2002
  • Waste glass has been increased with the development of industry. The utilization of waste glass for concrete can cause the concrete to be cracked and to be weakened due to an expansion by alkali-silica reaction(ASR). In this study, ASR expansion and properties of strength were analyzed in terms of waste glass color(amber, emerald-green), industrial by-products(ground granulated blast-furnace slag, fly ash), and the content of industrial by-products for reducing ASR expansion caused by the waste glass. The possibility of using glass ground as pozzolanic properties was also analyzed. From the result of this study, the pessimum size of waste glass was 2.5∼1.2 mm regardless of waste glass color. And the smaller than 2.5∼1.2 mm waste glass is, the more decreasing expansion of ASR is. Also, the combination of waste glass with industrial by-products have an effect on reducing the expansion and strength loss caused by ASR between the alkali in the cement paste and the silica in the waste glass, and the glass ground of less than 0.075 mm is applicable as a pozzolanic material.

A Study on the Purity Change of Silicon Metal According to the Purity of Silica Stone in Metal Silicon Extraction by Thermit Reaction (테르밋 반응을 이용하여 금속실리콘을 추출할 때 규석 순도에 따라 금속실리콘 순도 변화에 대한 고찰)

  • Kim, Jaehee;Han, Jinho;Shin, Hyunmyung
    • Resources Recycling
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    • v.26 no.4
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    • pp.19-25
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    • 2017
  • The ways of producing metal silicon include a carbon reduction method, a plasma reduction method, and a thermite reaction method. The carbon reduction process produces metal silicon by metallurgical refining. The carbon reduction method is produced by adding a raw material mixed with quartz and coke to an electric arc furnace which is for carbon reduction. The cost of high energy costs and environmental protection facilities is an issue when producing metal silicon using electric arc furnaces. For this reason, there is no metal silicon production facility in Korea yet. Therefore, the optimal manufacturing conditions by the carbon reduction method are being studied through the experimental facilities by the companies and research institutes. The present study investigated the change of metal silicon purity according to the purity of silicon when extracting metal silicon using the thermit reaction, which has a relatively lower manufacturing cost than the carbon reduction method.

Determination of homogeneity index of cementitious composites produced with eps beads by image processing techniques

  • Comak, Bekir;Aykanat, Batuhan;Bideci, Ozlem Salli;Bideci, Alper
    • Computers and Concrete
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    • v.29 no.2
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    • pp.107-115
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    • 2022
  • With the improvements in computer technologies, utilization of image processing techniques has increased in many areas (such as medicine, defence industry, other industries etc.) Many different image processing techniques are used for surface analysis, detection of manufacturing defects, and determination of physical and mechanical characteristics of composite materials. In this study, cementitious composites were obtained by addition of Grounded Granulated Blast-Furnace Slag (GGBFS), Styrene Butadiene polymer (SBR), and Grounded Granulated Blast-Furnace Slag and Styrene Butadiene polymer together (GGBFS+SBR). Expanded Polystyrene (EPS) beads were added to these cementitious composites in different ratios (20%, 40% and 60%). The mechanical and physical characteristics of the composites were determined, and homogeneity indexes of the composites were determined by image processing techniques to determine EPS distribution forms in them. Physical and mechanical characteristics of the produced samples were obtained by applying consistency, density, water absorption, compressive strength (7 and 28 days), flexural strength (7 and 28 days) and tensile splitting strength (7 and 28 days) tests on them. Also, visual examination by using digital microscope, and image analysis by using image processing techniques with open source coded ImageJ program were performed. As a result of the study, it is determined that GGBFS and SBR addition strengthens the adhesion sites formed as it increases the adhesion power of the mixture and helps to get rid of the segregation problem caused by EPS. As a result of the image processing analysis it is demonstrated that GGBFS and SBR addition has positive contribution on homogeneity index.

Multiple effects of nano-silica on the pseudo-strain-hardening behavior of fiber-reinforced cementitious composites

  • Hossein Karimpour;Moosa Mazloom
    • Advances in nano research
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    • v.15 no.5
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    • pp.467-484
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    • 2023
  • Despite the significant features of fiber-reinforced cementitious composites (FRCCs), including better mechanical, fractural, and durability performance, their high content of cement has restricted their use in the construction industry. Although ground granulated blast furnace slag (GGBFS) is considered the main supplementary cementitious material, its slow pozzolanic reaction stands against its application. The addition of nano-sized mineral modifiers, including nano-silica (NS), is an alternative to address the drawbacks of using GGBFS. The main object of this empirical and numerical research is to examine the effect of NS on the strain-hardening behavior of cementitious composites; ten mixes were designed, and five levels of NS were considered. This study proposes a new method, using a four-point bending test to assess the use of nano-silica (NS) on the flexural behavior, first cracking strength, fracture energy, and micromechanical parameters including interfacial friction bond strength and maximum bridging stress. Digital image correlation (DIC) was used for monitoring the initiation and propagation of the cracks. In addition, to attain a deep comprehension of fiber/matrix interaction, scanning electron microscope (SEM) analysis was used. It was discovered that using nano-silica (NS) in cementitious materials results in an enhancement in the matrix toughness, which prevents multiple cracking and, therefore, strain-hardening. In addition, adding NS enhanced the interfacial transition zone between matrix and fiber, leading to a higher interfacial friction bond strength, which helps multiple cracking in the composite due to the hydrophobic nature of polypropylene (PP) fibers. The findings of this research provide insight into finding the optimum percent of NS in which both ductility and high tensile strength of the composites would be satisfied. As a concluding remark, a new criterion is proposed, showing that the optimum value of nano-silica is 2%. The findings and proposed method of this study can facilitate the design and utilization of green cementitious composites in structures.

Hydration Reaction Properties of Concrete With Binders and Admixtures (결합재와 혼화재 종류에 따른 콘크리트의 수화반응 특성)

  • Cho, Il-Ho;Sung, Chan-Yong
    • Journal of The Korean Society of Agricultural Engineers
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    • v.50 no.2
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    • pp.27-34
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    • 2008
  • Recently, owing to the development of industry and improvement of building techniques, concrete structures are becoming larger and higher. This study was performed to analyze hydration reation properties of concrete with binders and admixtures, such as OPC, low heat cement, belite rich cement, slag powder, lime powder and fly ash. To investigate effects of PC type superplasticizer on the hydration, experiments involving FT-IR, XRD, DSC, SEM were analyzed at the curing age 1day, 3days and 28days. The hydration reaction rate of OPC concrete slightly delayed at the curing age 1day, blast furnace slag powder and fly ash were more effective. BRC and LHC concretes can be used for concrete structures in winter season.

The Design of Fuzzy-Neural Networks using FCM Algorithms (FCM 알고리즘을 이용한 퍼지-뉴럴 네트워크 설계)

  • Yoon, Ki-Chan;Park, Byoung-Jun;Oh, Sung-Kwun;Lee, Sung-Hwan
    • Proceedings of the KIEE Conference
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    • 2000.11d
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    • pp.803-805
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    • 2000
  • In this paper, we propose fuzzy-neural Networks(FNN) which is useful for identification algorithms. The proposed FNN model consists of two steps: the first step, which determines premise and consequent parameters approximately using FCM_RI method, the second step, which adjusts the premise and consequent parameters more precisely by gradient descent algorithm. The FCM_RI algorithm consists FCM clustering algorithm and Recursive least squared(RLS) method, this divides the input space more efficiently than convention methods by taking into consideration correlations between components of sample data. To evaluate the performance of the proposed FNN model, we use the time series data for gas furnace.

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The Experimental Study on the Heat Hydration Properties of Concrete According to Binder Conditions (결합재 조건에 따른 콘크리트의 수화발열특성에 관한 실험적 연구)

  • Jo Hyun Tae;Choi Yong Hyun;Kim Sung;Ryu Deuk Hyun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.595-598
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    • 2005
  • Recently, owing to the development of industry and the improvement of building techniques, the concrete structure is becoming larger and higher. In hardening these large concrete, the heat of hydration gives rise to considerable thermal stress depending on the size and environmental condition of concrete, which might cause thermal cracking. Especially, the crack may cause severe damage to the safety and the durability of concrete structure. This study is investigated the thermal properties of concrete according to several binder conditions, such as OPC, Belite rich cement(BRC), slag cement(SC), blast furnace slag (BFS) added cement, fly ash added cement and BFS-fly ash added cement. As a result of this study, the concrete made with BRC, fly ash($25\%$) added cement and BFS($35\%$)-fly ash($15\%$) added cement gets superior effect in the control of heat hydration.

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Oxidation of $Cr_3C_2$ Composites with Fe-Scale (Fe-Scale과의 반응에 의한 $Cr_3C_2$계 복합체의 산화손상)

  • 한동빈;홍기곤;박병학
    • Journal of the Korean Ceramic Society
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    • v.31 no.7
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    • pp.767-771
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    • 1994
  • In a salb-preheating furnace of steel-making industry, the oxidation/degradation behavior of Cr3C2 ceramic composited dkid button reaction with scale in Fe-oxide system occurs and was thermodynamically examined. The reaction of scale with Cr3C2 skid button produces Cr3C2(s) and C(s), and Co gas is then evolved from the reaction of C(s) with Fe-scale. Cr3C2(s) from oxidation of Cr3C2(s) reacted with Fe-oxide(s) becomes high-melting chromite. The chromite acts as protection layer against further oxidation and improves resistance of the reaction of Cr3C2 skid button with Fe-scale.

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Study on the Strength Properties of Binary Blended Geopolymer Concrete (2성분계 지오폴리머 콘크리트의 강도특성에 관한 연구)

  • Lee, Seung-Hoon;Park, Min-Su;Kim, Young-Su
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.276-277
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    • 2014
  • Recently, carbon dioxide emissions have increased in succession according to the development of industry. also, cement of construction materials is being increased carbon dioxide during the manufacturing process. it is predicted that amount of carbon dioxide will be produced about 10 % in the world. as a way of solve this problem, it is used to reduce the amount of cement and to replace cement using industrial by-products such as blast furnace slag, fly ash, and red-mud. but, these are not advanced in our country. Thus, the purpose of this study is to analyze the strength property of binary blended geopolymer concrete. So, this study carries out the basic performance test of concrete such as, slump, air content and compressive strength.

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Strength Characteristic according to the 80℃ Water Curing Time Variation of the Ternary System Inorganic Binder (3성분계 무기결합재의 80℃ 수중양생 시간변화에 따른 강도특성)

  • Lee, Jin-Woo;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.100-101
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    • 2014
  • The global warming because of the CO2 emission and solution about this emerge as the international enviroment problem. Particularly, it is the absolutely it is needed for reducing the CO2 in the cement industry and harmful material actual condition. And the construction of home and abroad and material manufacturers tries for the technology development for the carbon dioxide and harmful material reduction which the portland cement in manufacture is usually emitted along with the increase of concerns about the environment-friendly concrete and panel. Therefore, in this research, the compressive strength of the inorganic binder and flexural strength tries to be measured in order to draw the inappropriate high temperature cure time of the ternary system inorganic binder using the blast furnace slag, red mud, silica fumewhich is the industrial byproduct with the cement substitute material, and etc.

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