• Title/Summary/Keyword: Industrial cooling technology

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The Effect of Cooling Rate on the Structure and Mechanical Properties of Fe-3%Mn-(Cr)-(Mo)-C PM Steels

  • Sulowski, Maciej;Cias, Andrzej;Frydrych, Hanna;Frydrych, Jerzy;Olszewska, Irena;Golen, Ryszard;Sowa, Marek
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.563-564
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    • 2006
  • The effect of different cooling rate on the structure and mechanical properties of Fe-3%Mn-(Cr)-(Mo)-0.3%C steels is described. Pre-alloyed Astaloy CrM and CrL, ferromanganese and graphite were used as the starting powders. Following pressing in a rigid die, compacts were sintered at $1120^{\circ}C$ and $1250^{\circ}C$ in $H_2/N_2$ atmospheres and cooled with cooling rates $1.4^{\circ}C/min$ and $6.5^{\circ}C/min$. Convective cooled specimens were subsequently tempered at $200^{\circ}C$ for 60 and 240 minutes.

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Manufacturing of Rapid Tooling for Thick-Wall Plastic Lens Mold with Conformal Cooling Channel (균일 냉각을 고려한 Thick-Wall 형상의 플라스틱 렌즈 쾌속 금형 제작)

  • Park, Hyung-Pil;Cha, Baeg-soon;Lee, Sang-Yong;Choi, Jae-Hyuk;Lee, Byung-Ok
    • Design & Manufacturing
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    • v.1 no.1
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    • pp.27-32
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    • 2007
  • In the optical application demand for high quality lens is increasing. Plastics lenses are demanded more than glass lenses for large size lenses as well as micro-size lenses. It is difficult to apply typical straight cooling channels of injection mold to lens molding due to its non-uniform temperature distribution. In this study, we manufactured molds for plastic lenses with the conventional cooling channels and conformal cooling channels produced by the DMLS process. We evaluated cooling performance for the 2 molds by injection molding experiment. Also, uniformity of the temperature distribution was tested by infrared camera and temperature monitoring. We confirmed that the cooling performance and temperature uniformity with the conformal cooling channels is much improved from the ones with the conventional. The cooling time with the conformal cooling channels was reduced 30% compared with the conventional cooling channels.

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Study on TES system application for industrial production facility (축냉시스템의 산업용 생산설비 적용에 대한 고찰)

  • Park, C.H.;Hong, S.S.;Kim, J.R.;Park, S.S.;Hwang, H.S.
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1288-1293
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    • 2009
  • The TES (Thermal Energy Storage) cooling system utilizing cheaper off-peak electricity has been applied just for building air-conditioning currently and causes limitation of usage rate and inefficiency of national resources utilization. In this regard, more says the necessity to apply TES system in industrial cooling system which is longer using period and wider usage. In this study, we will approve the technical and economical improvement in efficiency of industrial cooling system applied TES system by utilizing cheaper off-peak electricity and it will attribute the promotion of TES system and stabilization of supply and demand of electric power by proving the necessity to develop more efficient industrial cooling system by combining TES system.

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Applicability of Air Cooling Heat-treatment for a Duplex Stainless Steel Casting (2상 스테인레스 주강의 공냉 열처리 적용 가능성)

  • Kim, Bong-Whan;Yang, Sik;Shin, Je-Sik;Lee, Sang-Mok;Moon, Byung-Moon
    • Journal of Korea Foundry Society
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    • v.26 no.1
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    • pp.17-26
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    • 2006
  • The substitution of cooling method from water quenching to air cooling after solution heat treatment was aimed for the development of a convenient and economical heat treatment process of duplex stainless steels without deterioration of mechanical and corrosion resistant properties for the industry. In order to achieve this goal, the mechanical properties and corrosion properties of a ASTM A890-4A duplex stainless steel were systematically investigated as functions of casting condition and cooling method after solution heat treatment. A 3-stepped sand mold and a permanent Y-block mold were used to check the effects of solidification structure and cooling rate after solution heat treatment. The microstructural characteristics such as the ferrite/austenite phase ratio and the precipitation behavior of ${\sigma}$ phase and carbides were investigated by combined analysis of OM and SEM-EDX with an aid of TTT diagram. Hardness and tension test were performed to evaluate the mechanical properties. Impact property at $-40^{\circ}C$ and corrosion resistance were also examined to check the possibility of the industrial application of this basic study. Throughout this investigation, air-cooling method was proved to effectively substitute for water-quenching process after the solution heat treatment, when the duplex stainless steel was sand mold cast with a thickness below 15 mm or permanent mold cast with a thickness below 20 mm.

A Study on the critical cooling rate to avoid carbide precipitation in austenitic manganese steels during quenching (고망간 주강품의 열처리시 탄화물 석출방지를 위한 임계 냉각속도에 관한 연구)

  • Kim, Jeong-Tae;Kwahk, Si-Young;Choi, Jeong-Kil;Hong, Chun-Pyo
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.3
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    • pp.206-214
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    • 1999
  • The effect of cooling rate on carbide precipitation during quenching of austenitic manganese steel was investigated by optical microscopy, image analyzer and numerical analysis. A computer program based on the finite difference method for analyzing heat treatment processes was developed in order to evaluate cooling rates and the possibility of carbide precipitation during quenching. The area ratio of carbide precipitated in the austenite matrix was measured by the image analyzer, and used to determine the critical point of carbide precipitation. Temperature-dependent critical cooling rates at the critical points were calculated using the present simulation program, The calculated results showed a good agreement with the experimental ones.

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A Study of Exhaust Air Flow for Cooling Load Reduction from Interior Lighting (조명발열 배기시스템의 배기위치에 따른 배기열량 실험연구)

  • Oh, Byung-Kil;Chung, Min-Ho;Won, Jong-Seo;Lee, Hun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.25 no.1
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    • pp.1-6
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    • 2013
  • This study aims to reduce cooling energy by grasping kinds of heating load in building in order to decrease cooling energy in summer and eliminate efficiently heating load. Lighting heating value was confirmed through examination and experiment concerning lighting heating and reducible exhaustion value was extracted lighting apparatus. The optimal exhaust system by air conditioning type was suggested for applying lighting heat exhaust system and the method contributing to promotion supplying low energy architecture was suggested by predicting reduced cooling load.

Optimization of Liquid Desiccant Cooling Cycle (액체 제습식 냉방 사이클의 최적화)

  • Kim, Seon-Chang;Kim, Young-Lyoul;Lee, Sang-Jae;Jeon, Dong-Soon;Choi, Jaug-Hyeon;Kwon, Hyeok-Min;Lee, Chang-Jun
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.673-678
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    • 2009
  • This paper presents the optimization process of liquid desiccant cooling cycle using LiCl aqueous solution as a working fluid. Operating conditions and design factors for heat exchangers were optimized by response surface method. As a result, we obtained the 7.297 kW of cooling capacity and 0.788 of COP at optimized condition. Effect of $dT_{hw}$ on system performances was also examined. As $dT_{hw}$ increases, the cooling capacity increases and COP decreases.

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Optimization Design of Liquid Desiccant Cooling System (액체 제습식 냉방 시스템의 최적 설계)

  • Jeon, Dong-Soon;Lee, Sang-Jae;Kim, Seon-Chang;Kim, Young-Lyoul;Lee, Chang-Jun
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.7
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    • pp.419-428
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    • 2010
  • This paper presents the optimization process of liquid desiccant cooling system using LiCl aqueous solution as a working fluid. Operating conditions(mass flow rate, conditioner outlet concentration, difference concentration) and design factors for heat exchangers(difference temperature of the district heating water, leaving temperature difference of the conditioner, leaving temperature difference of the regenerator, air temperature difference of the conditioner, air temperature difference of the regenerator) were optimized by response surface method. As a result, we obtained the 7.297 kW of cooling capacity and 0.788 of COP at optimized condition. Effect of difference temperature of hot water on system performances was also examined. As difference temperature of the district heating water increases, the cooling capacity increases and COP decreases.

Evaluation of Effects of Rare Earth Element and Cooling Rate on the Eutectic Reaction of Flake Graphite Cast Irons by Cooling Curve Analysis (냉각곡선 분석을 통한 편상흑연주철의 공정반응에 미치는 희토류원소 및 냉각속도의 영향 평가)

  • Lee, Sang-Hwan;Park, Seung-Yeon;Lee, Sang-Mok;Kim, Myung-Ho
    • Journal of Korea Foundry Society
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    • v.33 no.1
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    • pp.13-21
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    • 2013
  • The effects of rare earth element (R.E.) and cooling rate on the eutectic reaction of flake graphite cast irons were studied by combined analysis of macro/micro-structure and cooling curve data. The correlation between eutectic reaction parameter and macro/micro-structure was systematically investigated. Two sets of chemical compositions with the different addition of R.E. were designed to cast. Three types of molds for cylindrical specimens with the different diameters were prepared to analyze cooling rate effect. The difference between undercooling temperature and cementite eutectic temperature (${\Delta}T_1=T_{U}-T_{E,C}$), which is increased by adding R.E. and decreased by increasing cooling rate, is considered to be a suitable eutectic reaction parameter for predicting graphite morphology. According to the criterion, A-type graphite is mainly suggested to form for ${\Delta}T_1$ over $20^{\circ}C$. Eutectic reaction time (${\Delta}t$), which is decreased by adding R.E. or increasing cooling rate, is a suitable eutectic reaction parameter for predicting eutectic cell size. Eutectic cell size is found to decrease in a proportion to the decrease of ${\Delta}t$.