• Title/Summary/Keyword: Industrial Process Diagnosis

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Industrial Process Monitoring and Fault Diagnosis Based on Temporal Attention Augmented Deep Network

  • Mu, Ke;Luo, Lin;Wang, Qiao;Mao, Fushun
    • Journal of Information Processing Systems
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    • v.17 no.2
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    • pp.242-252
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    • 2021
  • Following the intuition that the local information in time instances is hardly incorporated into the posterior sequence in long short-term memory (LSTM), this paper proposes an attention augmented mechanism for fault diagnosis of the complex chemical process data. Unlike conventional fault diagnosis and classification methods, an attention mechanism layer architecture is introduced to detect and focus on local temporal information. The augmented deep network results preserve each local instance's importance and contribution and allow the interpretable feature representation and classification simultaneously. The comprehensive comparative analyses demonstrate that the developed model has a high-quality fault classification rate of 95.49%, on average. The results are comparable to those obtained using various other techniques for the Tennessee Eastman benchmark process.

A Study of Performance Monitoring and Diagnosis Method for Multivariable MPC Systems

  • Lee, Seung-Yong;Youm, Seung-Hun;Lee, Kwang-Soon
    • 제어로봇시스템학회:학술대회논문집
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    • 2003.10a
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    • pp.2612-2616
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    • 2003
  • Method for performance monitoring and diagnosis of a MIMO control system has been studied aiming at application to model predictive control (MPC) for industrial processes. The performance monitoring part is designed on the basis of the traditional SPC/SQC method. To meet the underlying premise of Schwart chart observation that the observed variable should be univariate and independent, the process variables are decorrelated temporally as well as spatially before monitoring. The diagnosis part was designed to identify the root of performance degradation among the controller, process, and disturbance. For this, a method to estimate the model-error and disturbance signal has been devised. The proposed methods were evaluated through numerical examples.

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A Study On The Embedded Fault Diagnosis System Implementation (임베디드기반 자동고장진단 시스템 구축에 대한 연구)

  • Kim, Han-Gyu;Jang, Ju-Su
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.2
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    • pp.287-291
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    • 2013
  • Fault Diagnosis is a process of detecting and isolating faults in a system. On demanding for safety and high reliability systems make it important for some reasons such as economical and environmental incentives. Especially embedded technology and IT technology combined with precise sensing techniques has been doing well developed and applied to fault diagnosis and prognosis in industrial systems like as automotive, ship, heavy industry and aerospace as well. This paper, as an empirical application of diesel engine, presents a method how to get raw data from physical systems, what to consider for successful implementation and which theoretic mathematical models should be applied. In a sense of system level Adaptive Filtering (we call Modified Kalman Filter) and a unit of part level Hidden Markov Process was developed and applied.

An Advanced Fault Diagnosis System

  • Park, Young-Moon;Ahn, Bok-Shin;Lee, Heung-Jae
    • Journal of Electrical Engineering and information Science
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    • v.2 no.5
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    • pp.45-50
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    • 1997
  • This paper present an advanced fault diagnosis expert system to assist the operators at local control center. The system utilizes all th information available in a local control center for the better diagnostic performance. The major feature of the system is dealing with multiple faults diagnosis based on the certainty factor method for the reasoning process. the overall performance and the generality are also enhanced by utilizing the general topological knowledge. ASCADA simulator is also developed for he test and demonstration.

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The study on the Diagnosis of SMEs Innovation Capability for the Value Innovation and Innovation Strategy -Focused on the Utilization of the VIQ(Value Innovation Quotient)- (중소기업의 가치혁신역량진단과 혁신전략 설정에 관한 연구 -가치혁신툴(VIQ)의 활용을 중심으로-)

  • Lee, Won-Il
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.3
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    • pp.1824-1831
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    • 2015
  • This study diagnosed the innovation capability of SMEs by utilizing the VIQ(Value Innovation Quotient) and deduced the innovation strategy. VIQ is the diagnosis tool for measuring the innovation capability of the SMEs focusing on the value innovation. SMEs can utilize this tool for diagnosis and deduce the innovation strategy. This study selected the high-growth venture company- K company and analyse it and deduced the innovation strategy. Innovation strategy can be as follows; Firstly, agile strategy formulation tool such as business intelligence and scenario planning should be adopted for the flexible business planning. Secondly, speedy decision making process should be made. Thirdly, open communication and empowerment process should be made. This paper can present the method of evaluating and diagnosis of value innovation capability of SMEs and innovation strategy formulation process.

The Development of Computer Integrated Safety Diagnosis System for Press Process (PRESS 공정의 컴퓨터 통합 안전 진단시스템 구축에 관한 연구)

  • 강경식;나승훈;김태호
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.18 no.36
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    • pp.175-182
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    • 1995
  • Industrial safety management program can be divided three part that is education, technology, and management. The effectiveness of a industrial safety management program depends on the ability to manage hardware which is technology and software, education and management, In this research, it will be described that how to design and develop Computer Integrated Safety System and Computer Based Training System for Press operations which is how to integrated industrial safety program wi th production planning and control in order to control efficiently using personnel computer system.

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Development of Real-Time Condition Diagnosis System Using LabVIEW for Lens Injection Molding Process (LabVIEW 를 활용한 실시간 렌즈 사출성형 공정상태 진단 시스템 개발)

  • Na, Cho Rok;Nam, Jung Soo;Song, Jun Yeob;Ha, Tae Ho;Kim, Hong Seok;Lee, Sang Won
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.1
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    • pp.23-29
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    • 2016
  • In this paper, a real-time condition diagnosis system for the lens injection molding process is developed through the use of LabVIEW. The built-in-sensor (BIS) mold, which has pressure and temperature sensors in their cavities, is used to capture real-time signals. The measured pressure and temperature signals are processed to obtain features such as maximum cavity pressure, holding pressure and maximum temperature by the feature extraction algorithm. Using those features, an injection molding condition diagnosis model is established based on a response surface methodology (RSM). In the real-time system using LabVIEW, the front panels of the data loading and setting, feature extraction and condition diagnosis are realized. The developed system is applied in a real industrial site, and a series of injection molding experiments are conducted. Experimental results show that the average real-time condition diagnosis rate is 96%, and applicability and validity of the developed real-time system are verified.

A Heuristic Methodology for Fault Diagnosis using Statistical Patterns

  • Kwon, Young-il;Song, Suh-ill
    • Journal of Korean Society for Quality Management
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    • v.21 no.2
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    • pp.17-26
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    • 1993
  • Process fault diagnosis is a complicated matter because quality control problems can result from a variety of causes. These causes include problems with electrical components, mechanical components, human errors, job justification errors, and air conditioning influences. In order to make the system run smoothly with minimum delay, it is necessary to suggest heuristic remedies for the detected faults. Hence, this paper describes a heuristic methodology of fault diagnosis that is performed using statistical patterns generated by quality characteristics The proposed methodology is described briefly as follows: If a sample pattern generated by random variables is similar to the number of prototype patterns, the sample pattern may be matched by any prototype pattern among them to be resembled. This concept is based on the similarity between a sample pattern and the matched prototype pattern. The similarity is calculated as the weighted average of squared deviation, which is expressed as the difference between the relative values of standard normal distribution to be transformed by the observed values of quality characteristics in a sample pattern and the critical values of the corresponding ones in a matched prototype pattern.

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On-line Process Data-driven Diagnostics Using Statistical Techniques (실시간 공정 데이터와 통계적 방법에 기반한 이상진단)

  • Cho, Hyun-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.3
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    • pp.40-45
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    • 2018
  • Intelligent monitoring and diagnosis of production processes based on multivariate statistical methods has been one of important tasks for safety and quality issues. This is due to the fact that faults and unexpected events may have serious impacts on the operation of processes. This study proposes a diagnostic scheme based on effective representation of process measurement data and is evaluated using simulation process data. The effects of utilizing a preprocessing step and nonlinear statistical methods are also tested using fifteen faults of the simulation process. Results show that the proposed scheme produced more reliable results and outperformed other tested schemes with none of the filtering step and nonlinear methods. The proposed scheme is expected to be robust to process noises and easy to develop due to the lack of required rigorous mathematical process models or expert knowledge.

A Study on Development of Fault diagnosis system for PLC self-diagnostics and its external devices (PLC 자체 고장진단과 그의 외부 소자의 고장 진단 시스템 개발에 관한 연구)

  • Bur, Yone-Gi;Blen, Zeung-Nam
    • Proceedings of the KIEE Conference
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    • 1996.07b
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    • pp.1189-1192
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    • 1996
  • In this paper, a fault diagnosis method is proposed for self-diagnostics of PLC(Programmable Logic Controller), process controller in industrial fields, and diagnosis of its external devices such as sensors and actuators. The aim of this research is proposition of systematic method of fault diagnosis of PLC control system and development of its equipment. A PLC fault diagnosis algorithm consists of self-diagnostics given by PLC makers, Inpuot/Output tracking method by analyzing sequence PLC programs, searching method of past fault cases in database using an expert system, and diagnosis of PLC units such as CPU, DI, and DO board. Finally usability of PLC fault diagnostic system is verified by testing a MELSEC PLC.

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