• Title/Summary/Keyword: Induction melting

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Analysis of surface-hardening Induction heating (파열물의 표면 열처리를 위한 유도가열의 특성해석)

  • Jang, S.M.;Yoon, I.K.;Lee, S.H.;Ryu, D.W.;Choi, P.I.;Lee, H.J.
    • Proceedings of the KIEE Conference
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    • 2000.11b
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    • pp.287-289
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    • 2000
  • Induction heating is utilized in a large and ever-increasing number of application. The most prominent of these are billet heating heat treating, metals joining, and metal melting. In these day, heating roll, a kind of induction heating, is widely used in curing of coatings and fiber industry. In this paper, at first, treated that heating roll's characteristics equation. The second, analysis of magnetic flux and eddy currents distribution using FEM.

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Design and Analysis of Induction Heating Roll (유도형 히팅롤의 설계 및 특성 해석)

  • Jang, S.M.;Yang, H.S.;Jeong, S.S.;Park, H.C.;Park, C.I.
    • Proceedings of the KIEE Conference
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    • 1998.11a
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    • pp.34-36
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    • 1998
  • Induction heating is utilized in a large and ever-increasing number of application. The most prominent of these are billet heating, heat treating, metals joining, and metal melting. In these day, heating roll, a kind of induction heating, is widely used in curing of coatings and fiber industry. We designed and manufactured heating roll that in order to distribute uniform temperature on the roll's surface. Then Heating roll's characteristic analysis was studied and performed the test of temperature distribution.

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Melting of Al2O3 powder using the skull melting method (Skull melting법에 의한 Al2O3 파우더 용융)

  • Choi, Hyun-Min;Kim, Young-Chool;Seok, Jeong-Won
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.1
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    • pp.24-31
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    • 2019
  • The current study demonstrates an efficient procedure to create ingots from $Al_2O_3$ powder using the skull melting method to use these ingots as a starting material in conventional methods for growing synthetic single-crystal sapphire. Dimension of the cold crucible was 24 cm in inner diameter and 30 cm in inner height, 15 kg of $Al_2O_3$ powder was completely melted within 1 h at an oscillation frequency of 2.75 MHz, maintained in the molten state for 3 h, and finally air-cooled. The areal density and components of the cooled ingot by parts were analyzed through scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS). The areal density and $Al_2O_3$ content of the ingot were related to the temperature distribution inside the cold crucible during high-frequency induction heating, and the area with high temperature was high tends to be high in areal density and purity.

The Effect of Electromagnetic Stirring on the Semi-Solid Microstructure of Cu-0.15wt%Zr Alloy (전자교반에 의한 Cu-0.5wt%Zr 합금의 반응고 조직제어에 관한 연구)

  • Lim, Sung-Chul;Lee, Heung-Bok;Kim, Kyung-Hoon;Kwon, Hyuk-Chon;Yoon, Eui-Pak
    • Journal of Korea Foundry Society
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    • v.26 no.1
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    • pp.40-45
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    • 2006
  • Most of the work reported concerned the semi-solid processing of low melting point alloys, and in particular light alloys of aluminum and magnesium. The purpose of this paper is to develop a semi-solid microstructure of Cu alloys using electromagnetic stirring applicable for squirrel cage rotor of induction motor. The size of primary solid particle and the degree of sphericity as a function of the variation in cooling rate, stirring speed, and holding time were observed. By applying electromagnetic stirring, primary solid particles became finer and rounder relative to as-cast sample. As the input frequency increased from 30 to 40 Hz, particle size decreased. The size of primary solid particle was found to be decreased with increasing cooling rate. Also, it decreased with stirring up to 3 minutes but increased above that point. The degree of sphericity became closer to be 1 with hold time. Semi-solid microstructure of Cu alloys, one of the high melting point alloys, could be controlled by electromagnetic stirring.

Effects of Viscosity Control by Induction Heating on Micro Cell in Forming Process of Foamed Aluminum (알루미늄 발포재의 성형공정에서 유도가열 법에 의한 점도 제어가 미세 기공에 미치는 영향)

  • Jeon, Yong-Pil;Kang, Chung-Gil
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.136-144
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    • 2002
  • Melting method has long been considered difficult to realize because of problems such as the low foamability of molten metal, the varying size of cellular structures and solidification shrinkage. The parameters to solve the problem in electric furnace were stirring temperature, stirring velocity, heating velocity and foaming temperature It is important to consider the effects of induction heating, because it brings about the inner flow by the temperature gradient. Aspect ratio also depends on the induction heating. Mechanical properties are dependent on cell sizes and aspect rations. Therefore, this paper presents the effects of these parameters on the cell sizes. For the sake of this, combined stirring process was used to fabricate aluminum foam materials by the above mentioned parameters. Image analysis was performed to calculate the cell sizes, distributions, and aspect ratioes at the cross section of feared aluminum in the direction of height.

A Study on the Heat-Diffusion Prediction of Induction Heating JAR using Finite Element Method (유한요소법을 이용한 IH-JAR의 열확산 예측에 관한 연구)

  • 오홍석
    • Fire Science and Engineering
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    • v.16 no.2
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    • pp.8-13
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    • 2002
  • Induction heating is widely used in today's industry, in operations such as metal hardening, pre-heating for forging operations, melting or cooking. In this paper, the magneto-thermal analysis of an induction heating jar(IH-JAR) was presented as an efficient design. The magnetic field intensity inside the axisymmetric shaped cooker was analyzed using three-dimensional axisymmetric finite element method(FLUX2D) and the effectual heat source was obtained by ohmic losses from eddy currents induced in the jar. The heat was calculated using the heat source and heating equation. Also, it was presented the temperature characteristics of the IH-JAR according to time and relative permeability in stainless parts and in aluminum parts.

The Study on FTPM and PSPM of High Frequency Induction-Heating Iron Load (고주파유도가열 철부하의 FTPM 및 PSPM 제어에 관한 연구)

  • 임영도;김두영
    • The Transactions of the Korean Institute of Power Electronics
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    • v.5 no.2
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    • pp.192-199
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    • 2000
  • This paper describes a Phase-Shift Pulse Modulation(PSPM) and Frequency Trad이ng Pulse Modulation(FTPM) s series resonant high-frequency inverter using IGBT for the power control of high-frequency induction heating u using Neuro-Fuzzy, which is practically applied for 20kHz~500kHz induction-heating and melting power supply in i indust껴aJ fields. The adaptive frequency tracking based on the PSPM(phase-shifting pulse modulation) r regulation scherne is presented in or$\tau$ler to l11lmmlZe svvitching losses. The trially-produced breadboards using N Neuro Fuzzy controller are successfully demonstrated cUld cliscussed.

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Fabrication of poly-crystalline silicon ingot for solar cells by CCCC method (CCCC법에 의한 태양전지용 다결정 실리콘 잉고트의 제조)

  • Shin J. S.;Lee D. S.;Lee S. M.;Moon B. M.
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.94-97
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    • 2005
  • For the fabrication of poly-crystalline silicon ingot, CCCC (Cold Crucible Continuous Casting) method under a high frequency alternating magnetic field, was utilized in order to prevent crucible consumption and ingot contamination and to increase production rate. In order to effectively and continuously melt and cast silicon, which has a high radiation heat loss due to the high melting temperature and a low induction heating efficiency due to a low electric conductivity, Joule and pinch effects were optimized. Throughout the present investigation, poly-crystalline Si ingot was successfully produced at the casting speed of above 1.5 mm/min under a non-contact condition.

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Glass Forming Ability of Bulk Amorphous Alloy Scrap by Fluxing (플럭스처리에 의한 벌크비정질합금 스크랩의 비정질형성능)

  • Kang, Bok-Hyun;Kim, Ki-Young
    • Journal of Korea Foundry Society
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    • v.30 no.3
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    • pp.94-99
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    • 2010
  • When the returned scrap of bulk amorphous alloy is remelted, impurities such as oxides and intermetallic compounds increase. Glass forming ability of its scrap is deteriorated remarkably. Melt fluxing technique is introduced to enhance the glass forming ability during melting and freezing of bulk amorphous alloys. Cu and Zr based alloys are chosen. Small pieces of these alloy scraps and $B_2O_3$ flux are put together in a quartz tube. Cyclic heating and cooling are done by induction heating and water quenching or air cooling. Melting fluxing was effective for both Cu-based and Zr-based alloy, and their glass forming abilities were improved with increasing the number of fluxing.

Competition between Phase Separation and Crystallization in a PCL/PEG Polymer Blend Captured by Synchronized SAXS, WAXS, and DSC

  • Chuang Wei-Tsung;Jeng U-Ser;Sheu Hwo-Shuenn;Hong Po-Da
    • Macromolecular Research
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    • v.14 no.1
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    • pp.45-51
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    • 2006
  • We conducted simultaneous, small-angle, X-ray scattering/differential scanning calorimetry (SAXS/DSC) and simultaneous, wide-angle, X-ray scattering (WAXS)/DSC measurements for a polymer blend of poly($\varepsilon$-caprolactone)/poly(ethylene glycol)(PCL/PEG). The time-dependent SAXS/DSC and WAXS/DSC results, measured while the system was quenched below the melting temperature of PCL from a melting state, revealed the competitive behavior between liquid-liquid phase separation and crystallization in the polymer blend. The time-dependent structural evolution extracted from the SAXS/WAXS/DSC results can be characterized by the following four stages in the PCL crystallization process: the induction (I), nucleation (II), growth (III), and late (IV) stages. The influence of the liquid-liquid phase separation on the crystallization of PCL was also observed by phase-contrast microscope and polarized microscope with 1/4$\lambda$ compensator.