• 조명전기설비학회논문지
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• 제22권3호
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• pp.40-51
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• 2008

This research presents a new active auxiliary resonant snubber with for induction heating PWM high frequency inverter solving the problem of induction heating PWM high frequency inverter circuit which is using widely in the practical application of an induction heating apparatus, the soft switching operation and power control are impossible when the lowest power supply in the active auxiliary resonant snubber with for induction heating PWM high frequency inverter. The inverter circuit which is attempted by the on-off operation of a switch has the effect of reducing the power loss due to soft switching and high frequency switching. This confirms that power regulation is possible on a continuous basis from 0.25[kW] to 2.84[kW] where the duty factor(D) changes from 0.08 to 0.3 under zero current switching which operates by an asymmetrical pulse width modulating control. The power conversion efficiency is 95[%]. Due to these results, the active auxiliary resonant snubber for an induction heating PWM high frequency inverter is considered effective as a source of induction heating.

• 소성∙가공
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• 제16권2호
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• pp.113-119
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• 2007

Rapid mold heating has been recent issue to enable the injection molding of thin-walled parts or micro/nano structures. Induction heating is an efficient way to heat material by means of an electric current that is caused to flow through the material or its container by electromagnetic induction. It has various applications such as heat treatment, brazing, welding, melting, and mold heating. The present study covers a finite element analysis of the induction heating process which can rapidly raise mold temperature. To simulate the induction heating process, the electromagnetic field analysis and transient heat transfer analysis are required collectively. In this study, a coupled analysis connecting electromagnetic analysis with heat transfer simulation is carried out. The estimated temperature changes are compared with experimental measurements for various heating conditions.

• 소성∙가공
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• 제19권3호
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• pp.152-159
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• 2010

Rapid mold heating has been recent issue to enable the injection molding of thin-walled parts or micro/nano structures. High-frequency induction is an efficient way to heat mold surface by electromagnetic induction in a non-contact manner, and has been recently applied to the injection molding due to its capability of rapid heating and cooling of mold surface. The present study covers a three-dimensional finite element analysis to investigate heating efficiency and structural safety of the induction heating process of an injection mold. To simulate the induction heating process, an integrated simulation method is proposed by effectively connecting an electromagnetic field analysis, a transient heat transfer analysis and a thermal stress analysis. The estimated temperature changes are compared with experimental measurements for various types of induction coil, from which heating efficiency according to the coil shape is discussed. The resulting thermal stress distributions of the mold plate for various types of induction coils are also evaluated and discussed in terms of the structural safety.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1997년도 춘계학술대회논문집
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• pp.125-129
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• 1997

Induction is a method of heating electrically conductive materials such as metals. It is commonly used in process heating prior to metalworking and in heating, welding, and melting. The number of industrial and consumer items which undergo induction heating during some stage of their production is very large and rapidly expanding. So a program to analyze the induction heating system was developed through the research. This thesis contains the procedure for developing the program. Both eddy current and temperature distribution are obtained through the analysis of the induction heating system. The program was developed to calculate 2-dimensional axisymmetric problem. The validity of the program is scrutinized through the comparison between the analytic solution and the numerical solution.

• 접착 및 계면
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• 제19권4호
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• pp.167-172
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• 2018

본 연구에서는 폴리우레탄 핫멜트 접착제를 합성 후, 유도가열에 감응하는 금속 입자를 첨가하여 유도가열 melt형 접착제를 제조하고, 금속입자의 종류 및 크기, 유도가열 조건에 따른 열적 거동 및 접착특성을 연구하였다. 다양한 금속입자 중에서 iron 및 nickel 적용 시, 유도가열 효율이 가장 우수하였으며, 금속 입자의 크기가 작을수록 유도가열 효율이 향상되었다. 또한 접착제의 유도가열 출력 세기가 높고, 접착제 두께가 얇을수록 접착강도가 향상되었다.

• Journal of information and communication convergence engineering
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• 제6권3호
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• pp.305-309
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• 2008

This paper presents an innovative prototype of a new conceptual electromagnetic induction eddy current based fluid heating appliance using voltage-fed quasi resonant zero voltage soft switching PWM high-frequency inverter using IGBTs, which can operate at a constant frequency variable power regulation scheme. The promising simple high efficient low noise inverter type electromagnetic induction eddy current based pipeline fluid heating appliance is proposed for saturated steam generator, superheated steam generator, hot water and hot air producer, metal catalyst heating for exhaust gas cleaning in engine. Under these technological backgrounds, a novel electromagnetic induction eddy current Dual Packs Heater(DPH) based pipeline fluid heating incorporates thin metal layer type package for continuous fluid heating appliances applying two types of voltage-fed quasi load resonant ZVS-PWM high frequency inverter. The unique features of a novel electromagnetic induction eddy current DPH based continuous pipeline fluid heating appliance is illustrated on the basis of simulation and discussed for the steady state operating characteristics and experimental results.

• Journal of Mechanical Science and Technology
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• 제20권8호
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• pp.1217-1223
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• 2006

Induction heating is a process that is accompanied with magnetic and thermal situation. This paper presents a simulation of a magneto-thermal coupled problem of an induction heating process for moving inductor coil. In the magnetic and thermal analyses, temperature-dependent magnetic and thermal material properties were considered. As the inductor coil moves in the process, solution domains corresponding to inductor changes into those of the air, and the solution domains of air change into those of the inductor. For these reasons, modeling of induction heating process is very difficult with general purpose commercial programs. In this paper, induction heating process for moving coil was simulated with the concept of traveling the position of the heating planes. Finite element program was developed and finite element results were compared with the experimental results.

• 한국산학기술학회논문지
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• 제14권9호
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• pp.4156-4162
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• 2013

본 연구는 중형 크랭크샤프트 제작 과정에서 환봉을 가열하기 위한 최적의 유도가열조건을 결정하기 위한 것으로, 4가지 가열조건(가열코일 개수, 위치 등)에 대하여 수치해석적인 방법을 사용하여 전자기장 및 열전달해석을 순차적으로 수행하였다. 이러한 수치해석 결과로부터 일정시간 가열 후 크랭크샤프트 환봉 가열부에 발생하는 최고온도와 두께에 따른 내, 외부 최소 온도차를 평가하여 현장에 적용 가능한 가열코일의 위치 및 개수 등의 유도가열조건을 결정하였다.

• 전기학회논문지
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• 제67권12호
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• pp.1602-1610
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• 2018

Induction heating can convert electrical energy to thermal energy with high conversion efficiency and quick heating. Currently, a current source rectifier/inverter-fed parallel resonant circuit is widely used as an induction heating power supply for forging applications. However, the conventional induction heating power supplies composed of phase-controlled rectifier and SCR inverter have low efficiency and low power factor at input side, and require additional starting circuitry. So this paper proposes new induction heating power supply topologies for forging applications which have high power factor, high efficiency, and large output power. It also suggests detailed design guideline.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.437-440
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• 2009

High-frequency induction is an efficient way to heat mold surface by electromagnetic induction in a non-contact manner. Thanks to its capability of rapid heating and cooling of mold surface, it has been recently applied to the injection molding. The present study applies the high-frequency induction heating for elimination of weldlines in an injection-molded plastic part. To eliminate weldlines, the mold temperature of the corresponding weld locations should be maintained higher than the glass transition temperature of the resin material. Through experiments, the maximum temperature of $143^{\circ}C$ is obtained on the mold surface around the elliptic coil, while the temperature of the mold plate is lower than $60^{\circ}C$. An injection molding experiment is then performed with the aid of induction heating, and the effect of induction heating conditions on the surface appearance of the weldline is investigated.