• Title/Summary/Keyword: Induction heating

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A High Efficient Half-Bridge Inverter for Induction-Heating Applications with Non-Magnetic Load (비자성 부하 유도 가열용 Half-Bridge Inverter의 효율 향상에 대한 연구)

  • Jung, Jin-Woo;Lee, Byoung-Kuk;Suh, Bum-Seok;Hyun, Dong-Seok;Jung, Yun-Cheol;Park, Byoung-Wook;Kim, Jeong-Tae
    • Proceedings of the KIEE Conference
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    • 1996.07a
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    • pp.303-305
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    • 1996
  • A strategy that can maximize the efficiency of the inverter system for the non-magnetic material is proposed. Frequency control and variable DC-Link voltage control are compared and analyzed by the experimental results. The experimental results show the variable DC-Link voltage control is superior to the frequency control with respect to improve the efficiency of the inverter system. MOSFETs and IGBTs are used as switching devices and IGBTs are considerable as better switching devices for improving the efficiency of the inverter system.

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Loss analysis for the novel half bridge inverter with load free-wheeling mode (부하 환류모드를 제공하는 새로운 반 브리지 인버터의 손실해석)

  • Yeon, Jae-Eul;Cho, Kyu-Min;Kim, Hee-Jun
    • Proceedings of the KIEE Conference
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    • 2003.10b
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    • pp.216-219
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    • 2003
  • The resonant inverter is widely used for induction heating, electronic ballast and supersonic motor driving circuit. In the meantime, control techniques of PWM, PFM etc.. are mainly applied to control the output power of the resonant inverter. But, in the case of using the half bridge resonant inverter, it is difficult to control the output power by PWM, because its main circuit does not provide the load free-wheeling mode. Therefore, PAM or PFM was usually applied to control output power of half bridge resonant inverter. However, PAM needs a variable DC voltage source, which makes the system structure more complex. On the other hand, in case of PFM, efficiency is declined by operation with poor power factor. This paper Proposed the novel half bridge resonant inverter which can provide the load free-wheeling mode. Also its analysis results for PWM operation with unity fundamental power factor are Presented and compared with other resonant inverters using PWM and PFM.

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A Study on the Novel Time Sharing Type Current Fad High Frequency Resonant Inverter (새로운 시분할 방식 전류형 고주파 인버터에 관한 연구)

  • Kim H.J.;Won J.S.;Kang J.W.;Cho G.P.;Oh S.H.;Min B.J.;Jung D.Y.
    • Proceedings of the KIPE Conference
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    • 2003.07a
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    • pp.27-30
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    • 2003
  • This paper describes two novel current fed high frequency resonant inverter can be used as the power supp]y for wax-sealing. This two topology can be obtained higher output frequency than switching frequency by composing modified unit inverter based on conventional half-bridge serial resonant inverter in parallel with input power source. also, By using time-sharing gate control method, this proposed inverter can not only realize the output control of dependence irrespective of the switching frequency using phase-shift but also reduce switching loss because it has ZVS function. Simulation results through the Pspice have demonstrated the feasibility of the proposed inverter. This proposed inverter will be able to be practically used as a power supply in various fields as induction heating applications, DC-DC converter etc.

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A study on the heat treatment process for AlN single crystals grown by PVT method (PVT 법으로 성장된 AlN 단결정의 열처리 공정에 대한 연구)

  • Kang, Seung-Min
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.27 no.2
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    • pp.65-69
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    • 2017
  • AlN single crystal was thermally treated at 1600, 1700 and $1800^{\circ}C$ in the ambient pressure of under 100 torr. AlN single crystal was obtained by PVT (Physial Vapor Transport) method using by a facility having a growth part which was heated by RF (Radio Frequency) induction heating. The single crystal specimens surface was evaluated by optical microscope and it was recognized that their morphology was varied with the heat treatment temperature and a set ambient pressure. In this report, the optical microscopic results were reported. According to the increase of temperature the crystal surface was etched thermally. It was evaluated by appearance of small pits on the crystal surface.

DUAL DUTY CYCLE CONTROLLED SOFT-SWITCHING HIGH FREQUENCY INVERTER USING AUXILIARY REVERSE BLOCKING SWITCHED RESONANT CAPACITOR

  • Bishwajit, Saha;Suh, Ki-Young;Lee, Hyun-Woo;Mutsuo, Nakaoka
    • Proceedings of the KIEE Conference
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    • 2006.10d
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    • pp.129-131
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    • 2006
  • This paper presents a new ZVS-PWM high frequency inverter. The ZVS operation is achieved in the whole load range by using a simple auxiliary reverse blocking switch in parallel with series resonant capacitor. The operating principle and the operating characteristics of the new high frequency circuit treated here are illustrated and evaluated on the basis of simulation results. It was examined that the complete soft switching operation can be achieved even for low power setting ranges by introducing the high frequency dual duty cycle control scheme. In the proposed high frequency inverter treated here, the dual mode pulse modulation control strategy of the asymmetrical PWM in the higher power setting ranges and the lower power setting ones, the output power of this high frequency inverter could introduce in order to extend soft switching operation ranges. Dual duty cycle is used to provide a wide range of output power regulation that is important in many high frequency inverter applications. It is more suitable for induction heating applications the operation and control principle of the proposed high frequency inverter are described and verified through simulated results.

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Optimal Reheating Condition of Semi-solid Material in Semi-solid Forging by Neural Network

  • Park, Jae-Chan;Kim, Young-Ho;Park, Joon-Hong
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.2
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    • pp.49-56
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    • 2003
  • As semi-solid forging (SSF) is compared with conventional casting such as gravity die-casting and squeeze casting, the product without inner defects can be obtained from semi-solid forming and globular microstructure as well. Generally, SSF consists of reheating, forging, and ejecting processes. In the reheating process, the materials are heated up to the temperature between the solidus and liquidus line at which the materials exists in the form of liquid-solid mixture. The process variables such as reheating time, reheating temperature, reheating holding time, and induction heating power has large effect on the quality of the reheated billets. It is difficult to consider all the variables at the same time for predicting the quality. In this paper, Taguchi method, regression analysis and neural network were applied to analyze the relationship between processing conditions and solid fraction. A356 alloy was used for the present study, and the learning data were extracted from the reheating experiments. Results by neural network were in good agreement with those by experiment. Polynominal regression analysis was formulated using the test data from neural network. Optimum processing condition was calculated to minimize the grain size and solid fraction standard deviation or to maximize the specimen temperature average. Discussion is given about reheating process of row material and results are presented with regard to accurate process variables fur proper solid fraction, specimen temperature and grain size.

Safety evaluation for oven structures using parametric method (설계 변수법을 이용한 밥솥 체결 구조물의 안전도 평가)

  • Lee, Seung-Pyo;Koh, Byung-Kab;Ha, Sung-Kyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.4
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    • pp.853-858
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    • 2008
  • The structures of induction heating type pressure rice cooker are consisted of oven. top heater plate and locking ring. Because the pressure is applied to their structures, those should be necessary to do the safety evaluation. In this paper, structure analysis is performed for oven structures by using finite element method and as a results, optimal thickness is achieved. Especially, analysis fur anisotropic layered material is performed because oven is made of both stainless steel and aluminum. And both von Mises and Tsai-Wu failure criterion are applied for safety factor. Parametric method is used in order to get the optimal thickness for oven and top heater plate.

A Study on Characteristic Analysis of High Frequency Generating Circuit Integrated Chopper-Inverter with High Power-Factor (고역률 초퍼-인버터 일체형 고주파 발생회로의 특성해석에 관한 연구)

  • Won Jae-Sun;Park Jae-Wook;Nam Seung-Sik;Lee Bong-Seob;Seok Jul-Ki;Kim Dong-Hee
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.53 no.10
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    • pp.610-617
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    • 2004
  • This paper presents a novel high frequency generating circuit integrated chopper-inverter using ZVS with high power-factor. The proposed topology is integrated half-bridge boost rectifier as power factor corrector(PFC) and half-bridge high frequency resonant inverter into a single-stage. The input stage of the half-bridge boost rectifier works in discontinuous conduction mode(DCM) with constant duty cycle and variable switching frequency. So that a boost converter makes the line current follow naturally the sinusoidal line voltage waveform. Simulation results have demonstrated the feasibility of the proposed high frequency resonant inverter. Characteristics values based on characteristics analysis through circuit analysis is given as basis data in design procedure. Also, experimental results are presented to verify theoretical discussion. This proposed inverter will be able to be practically used as a power supply in various fields as induction heating applications. fluorescent lamp and DC-DC converter etc.

Performance Assessment of Building Envelopes II: LightShlef, RetroLux (외피 친환경 성능평가 II: 광선반, RetroLux)

  • Kim, Deuk-Woo;Park, Cheol-Soo
    • 한국태양에너지학회:학술대회논문집
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    • 2009.04a
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    • pp.83-90
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    • 2009
  • As a series of 'Performance Assessment of Building Envelopes I: Double Skin Facade', three types (interior, exterior, mixed (int.&ext.)) of lightshelves and RetroLux were examined in terms of $CO_2$ emissions. It is shown that the exterior lightshelf could achieve the most energy savings (9.6-38.7%) in general office buildings due to blocking solar radiation before entering the indoor space. However, the interior lightshelf is the worst (1.4-5.2%) among three of them. The RetroLux has two components: (1) sun-reflector (first louver component), (2) light shelf for improving daylight induction (second louver component). Due to these two components, solar radiation from windows is filtered depending on seasonal variation (solar altitude). Therefore, the RetroLux can reduce 18.0-27.9% of annual energy consumption (both cooling and heating), and $552-3,290Won/m^2{\cdot}yr$ of operation cost is saved.

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Finite Element Analysis and Experimental Confirmation of Warm Hydroforming Process (온간 하이드로포밍에 관한 유한요소해석 및 실험적 검증)

  • Kim, B.J.;Park, K.S.;Choi, K.H.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.277-280
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    • 2006
  • The hydroformability of aluminum alloy sheets at elevated temperatures have been investigated in this study. It is necessary to analyze the variations of the mechanical properties that depend on the forming temperature and the heat conduction during warm hydroforming. Therefore, in this study a coupled simulation of plastic deformation and temperature distribution in the warm hydroforming process is performed and compared with experimental data. The multi-purpose code DEFORM-2D can handle this type of calculations but it takes high computation time if contact heat transfer between die, tube and pressure medium occurs. Experiments were conducted by high temperature tribometer(pin-on-disk) allowing measuring the friction coefficients of the aluminum alloys at several temperatures and these results are applied to the coupled simulation by which the optimal process parameters such as internal pressure and preset temperature on hydroformability can be determined. The comparison of the FE analysis with the experimental results has shown that hydroformability given by bulge height, and temperature distribution of the tube specimen make a little difference with the FE results but the trend predicted by simulation agrees well with experiments.

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