• Title/Summary/Keyword: Induction Heat Treatment

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Analysis on Induction Heating of Ring Flange for Wind Power (풍력발전용 링플랜지의 유도가열 해석)

  • Yun, D.W.;Park, H.C.;Lee, I.C.;Kim, S.Y.;Park, N.K.
    • Journal of Power System Engineering
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    • v.16 no.5
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    • pp.63-69
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    • 2012
  • This paper presents an analysis on the induction heating of ring flange for wind farm. Ring flange is used for the connection of poles when building a column of wind power plant. Heat treatment of ring flange with the diameter of ${\O}1,000mm$ has been considered. For analysis on the induction heating, FEA is used. Firstly, electromagnetic filed analysis was performed to get the induction current distribution on the steel, After that, heat transfer analysis was performed using the magnetic filed analysis results. for more precise analysis, some measurement for permeability has been performed and the measurement data was used during the analysis. From the analysis, we get the temperature distribution on the ring flange.

Tensile Properties of Energy Saving Wire (ESW) with respect to Temperatures of High Frequency Induction Heat Treatment (고주파 열처리 온도에 따른 선조질강의 인장특성)

  • Lee, Jin Beom;Kang, Namhyun;Park, Ji Tae;Ahn, Soon-Tae;Park, Yeong-Do;Choi, Il-Dong;Nam, Dae-Geun;Cho, Kyung-mox
    • Korean Journal of Metals and Materials
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    • v.48 no.11
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    • pp.974-980
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    • 2010
  • Various types of steel, namely, 0.35C, 0.2C-Cr, and 0.2C-Cr-Mo steels, were quenched and tempered by high-frequency induction heat treatment. The type, size, and spheroidization of the carbides varied depending on the tempering temperatures ($450{\sim}720^{\circ}C$). During the tempering process, the carbide was precipitated in the martensite matrix. The 0.35C, 0.2C-Cr, and 0.2C-Cr-Mo steels contained carbides that were smaller than 120 nm. The carbide was spheroidized as the tempering temperature increased. Owing to the fine microstructure and spheroidization of the carbides, all three steels had a high tensile strength as well as yield ratio and reduction of area. In the case of the 0.2C-Cr steel, the use of Cr as an alloying element facilitated the precipitation of alloyed carbides with an extremely small particle and resulted in an increase in the spheroidization rate of the carbides. As a result, a large reduction of area was achieved (>70%). The 0.2C-Cr-Mo steel had the highest tensile strength because of the high hardenability that can be attributed to the presence of alloying elements (Cr and Mo). Quenching and tempering steels by induction heat treatment resulted in a high strength of over 1 GPa and a large reduction of area (>70%) because of the rapid heating and cooling rates.

The Effect of The Heat Treatment Condition and the Oxidation Process on the Microstructure of Ag-CdO Contact Materials (Ag-CdO계 전기접점재료의 미세조직에 미치는 열처리 조건과 산화 공정의 영향)

  • Kwon, Gi-Bong;Nam, Tae-Woon
    • Journal of Korea Foundry Society
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    • v.25 no.6
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    • pp.226-232
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    • 2005
  • Contact material is widely used in the field of electrical parts. Ag-CdO material has a good wear resistance and stable contact resistance. In order to establish optimizing heat treatment condition, rolling temperature and oxidation process, we studied the microstructure of Ag-CdO material with various conditions. The experimental procedure were melting using high frequency induction, heat treatment, rolling and internal oxidation. And we experimented on difference process, Post-oxidaion. In this study, we obtained the optimizing heat treatment condition was $700^{\circ}C$ for 15 min. and the optimizing rolling temperature was $730^{\circ}C$. In investigation of the microstructure of oxidized material, coarse oxide and depleted oxidation layer existed. The hardness was average Hv 70. When we used Post-oxidation, oxides were finer than prior process and depleted oxidation layer did not exist. The hardness of Post-oxidation material was average Hv 80. And the optimizing rolling temperature was $800^{\circ}C$.

A Study on the Thermal Deformation Simulation of Spur Gear According to the Heat Zones in Heat Treatment Process (열처리 공정에서 가열 영역에 따른 평기어의 열변형 해석에 관한 연구)

  • Kim, Jin-Rok;Yoon, Sung-Ho;Jung, Yun-Chul;Suh, Chang-Hee;Kwon, Tae-Ha
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.7
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    • pp.60-66
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    • 2020
  • In order to improve fatigue life of transmission gear carburizing is normally used. Carburizing is a very good process to achieve low cost and high performance. The machined gears are heated up to carburizing temperature and then cooled rapidly in an oil bath to produce high surface hardness. The gears may undergo excessive thermal distortion during heating and rapid cooling. In order to predict the distortion during heating and rapid cooling, a coupled thermo-mechanical simulation is needed. In the current research, the simulation of heating and cooling was performed. The results show that the thermal distortion and the residual stresses are well predicted by the coupled simulation. In addition, induction heating and rapid cooling simulation is carried out to predict the thermal distortion. The amount of distortion is compared. It is shown that induction heating is very effective to reduce thermal distortion.

A Study on Mechanical Property and Fatigue Crack Growth Behavior of Surface-Hardened SM53C Steel (표면 경화된 SM53C의 기계적 특성 및 피로균열진전 거동해석에 관한 연구)

  • Kim, Hwang-Soo;Kim, Jung-Hyun;Jeon, Hyun-Bae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.4
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    • pp.44-52
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    • 2010
  • Recently, with the high performance and efficiency of machine, there have been required the multi-functions in various machine parts, such as the heat resistance, the abrasion resistance and the stress resistance as well as the strength. Fatigue crack growth tests were carried out to investigate the fatigue characteristics of high carbon steel (SM53C) experienced by high-frequency induction treatment. The influence of high-frequency induction treatment on fatigue limit was experimentally examined with the specialfocus on the variation of surface microstructure and the fatigue crack initiation and propagation through fractography. Also, the shape of hardening depth, hardened structure, hardness, and fatigue-fracture characteristics of SM53C composed by carbon steel are also investigated.

Heat Shock Induces Necrosis in Cisplatin-resistant Gastric Cancer Cells through Suppressing JNK1/2 Activation and HSP27 Induction (시스플라틴 내성세포주에서 열충격에 의한 세포사멸에 관한 연구)

  • Lim, Sung-Chul;Choi, Cheol-Hee;Han, Song-Iy
    • Journal of Life Science
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    • v.19 no.12
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    • pp.1705-1711
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    • 2009
  • Carcinoma cells that had acquired resistance to a chemotherapeutic drug often show cross-resistance to various other cytotoxic drugs. In the present study, we explored the effect of heat shock in cisplatin-resistant gastric cancer cells SNU601/Cis2 to figure out the efficacy of hyperthermia in drug-resistant carcinoma. While SNU601/WT cells showed a high-sensitivity response to heat shock by dying through apoptosis, SNU601/Cis2 cells were considerably resistant to mild heat shock, but died by necrosis upon treatment with harsh heat shock. The occurrence of necrosis in SNU601/Cis2 cells was linked to the suppression of both JNK1/2 activation and HSP27 induction in response to heat shock. Since necrosis is closely associated with tumor malignancy and poor prognosis through inflammatory responses, our result suggests that hyperthermic treatment should be carefully applied when it is combined with chemotherapy.

Ultrasound Assisted Sn-Ag-Pd Activation Process for Electroless Copper Plating (무전해 동 도금을 위한 초음파 적용 주석-은-팔라듐 활성화 공정에 대한 연구)

  • Lee, Chang-Myeon;Hur, Jin-Young;Lee, Hong-Kee
    • Journal of Surface Science and Engineering
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    • v.47 no.6
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    • pp.275-281
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    • 2014
  • An ultrasound-assisted Sn-Ag-Pd activation method for electroless copper plating was presented in this study. With this activation process, it was shown that the fine catalyst particles were homogeneously distributed with high density on the entire specimen. In addition, it was observed that incubation period occurred during the electroless plating step was decreased owing to the absorption of Ag which holds high catalytic activity. Resulting from the refinement and high densification of catalyst, the defect-free gap-fill was achieved within the 20x nm trench.

The Effects of Thermo-mechanical Treatment on the Thixoforming Process of Cu-Ca Alloys for High Efficiency Electrical Motors (고효율 전동기용 Cu-Ca 합금의 반응고 성형공정에 미치는 가공열처리의 영향)

  • Lee, E.Y.;Kang, B.M.;Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.16 no.5
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    • pp.267-274
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    • 2003
  • The effect of the thermo-mechanical treatment on the microstructural development and the electric conductivity of Cu-Ca alloys are studied for the thixoforming processed rotor of the induction motor The Cu-Ca alloys containing Ca less than 1.0wt% show the electrical conductivity higher than 80% IACS They also show broad melting range over $150^{\circ}C$ which is desirable for the thixoforming process The semi-solid microstructure of cast alloy changes from the dendrite structure to globular structure by prior deformation before reheating. The details of microstructural changes by the thermo-mechanical treatment are discussed.

The Characteristics of Microstructure in the Semi-solid State of SKH51 at High Frequency Induction Heating (유도가열에 따른 SKH51의 반응고 미세조직 특성 연구)

  • Lee, Sang Yong
    • Journal of the Korean Society for Heat Treatment
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    • v.25 no.3
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    • pp.126-133
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    • 2012
  • Semi-solid forming of the high melting point alloys such as steel is a promising near-net shape forming process for decreasing manufacturing costs and increasing the quality of the final products. This paper presents the microstructure characteristics of SKH51 (high speed tool steel) during heating and holding in the mushy zone between $1233^{\circ}C$ and $1453^{\circ}C$, which has been measured by differential scanning calorimetry (DSC). The results of heating/holding experiments showed that the grain size and the liquid fraction increased gradually with temperature up to $1350^{\circ}C$. The drastic grain growth occurred at heating above $1380^{\circ}C$. The strain-induced melt-activated (SIMA) process has been applied to obtain globular grains in the billet materials. Working by mechanical upsetting and successive heating of SKH51 into the temperatures in the mushy zone resulted in globular grains due to recrystallization and partial melting.

Stimulation of Dendritic Cell Maturation and Induction of Apoptosis in Leukemia Cells by a Heat-stable Extract from Azuki bean (Vigna angularis), a Promising Immunopotentiating Food and Dietary Supplement for Cancer Prevention

  • Nakaya, Kazuyasu;Nabata, Yuri;Ichiyanagi, Takashi;An, Wei Wei
    • Asian Pacific Journal of Cancer Prevention
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    • v.13 no.2
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    • pp.607-611
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    • 2012
  • Non-toxic stimulation of dendritic cells (DCs), which are central immunomodulators, may aid the prevention of cancer. Furthermore, induction of apoptosis in cancer cells by anticancer agents contributes to the induction of DC maturation. We previously reported that extracts from $Pinus$ $parviflora$ Sieb. et Zucc pine cone and $Mucuna$ seed induce differentiation of mouse bone marrow cells into mature dendritic cells and also induce apoptosis in various human cancer cell lines. In the present study, we screened 31 kinds of edible beans with biological activity similar to that of extracts from pine cone and $Mucuna$ and found that the heat-stable extract from azuki bean ($Vigna$ $angula$) stimulated differentiation of bone marrow cells into immature DCs with the greatest efficacy. The level of IL-6 produced by sequential treatment of DCs with azuki extract and lipopolysaccharide was the highest among the examined beans. Azuki extract also inhibited the growth of human leukemia U937 cells, leading to induction of apoptosis. These results suggest that azuki bean and its extract are immunopotentiating foods that can be used as a dietary supplement for cancer prevention and immunotherapy.