• Title/Summary/Keyword: In-Draw and Out-Draw

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Springback in Warm Forming of Aluminum Alloy Sheets (알루미늄 합금박판 온간 성형의 스프링백)

  • 한병엽;정기욱;금영탁
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.152-155
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    • 2003
  • In order to examine the springback of aluminum alloy sheets, AL1050 and AL5052, in the warm forming which forms the sheet above room temperature, the stretch bending and draw bending tests in various working temperatures were carried out. While the springbacks of AL5052 and AL1050 are tremendously reduced over 150$^{\circ}C$ in the stretch bending test, the springbacks in the draw bending test are rapidly reduced in 150$^{\circ}C$-200$^{\circ}C$ for AL5052 and 200$^{\circ}C$-250$^{\circ}C$ for AL1050. Using the FEM program, the forming and springback processes are analyzed. Though springback amounts of analysis result are slightly bigger than those of experiment, they showed the same trend in the decreasing springback as the forming temperature increases.

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A Study on the Drawing and Rupture of Uniaxial Stretched Polyvinylalcohol Film in Water (수중 일축신장 플리비닐알콜 필름의 연신과 파단에 관한 연구)

  • Kim, Wan-Soo;Lee, Kwang-Bae;Matsumoto, Kiyoichi
    • Journal of the Korean Society of Clothing and Textiles
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    • v.13 no.4
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    • pp.427-436
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    • 1989
  • Poly (vinyl alcohol) films, which .were annealed at various different annealing conditions, were carried out by uniaxial stretching them with free width in water and were investigated drawing behaviours and rupture phenomena. l) After dipping the specimen into the water, it took about 15 min. for the specimen's swelling to approach to equilibrium. 2) When the film annealed at $180^{\circ}C$ for 10 min. was drawn at $20^{\circ}C$. it was shown very toughness. 3) By means of birefringence measurements, the total molecular orientation of the annealed films increased until the draw ratio of 4, but drawing them above the draw ratio of 5, that of untreated films increased. 4) In the case of the mechanical properties of the drawn films. the annealed films tended to good trend for the draw ratios between 1 and 4. but drawing them above the draw ratio of 5. the untreated films tended to good trend for them.

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Design Modification of the Stamping Die for the Improvement of Surface Quality of the Front End Module Carrier Upper Member (프런트 엔드 모듈 캐리어 어퍼 부재의 면품질 개선을 위한 금형설계 변경)

  • Kim S. H.
    • Transactions of Materials Processing
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    • v.14 no.2 s.74
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    • pp.153-159
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    • 2005
  • Design modification of the stamping die for the upper member of a front end module carrier is carried out in order to improve the surface quality of the final product. The small inferiority induced by wrinkling near the wall of the upper member has been inspected after the draw-forming process. The finite element analysis is pursued with the whole geometry in order to consider the complicated shape. The simulation shows that the excess metal is developed by the irregular contact of the blank the tool and it remains after the final stroke. This paper proposes two guidelines for the modification. One is to add the draw-bead near the critical region in order to increase the draw-in force. The other is to modify the tool shape such as the forming shape at the wall in order to absorb the excess metal before the final stroke. Simulation results show that the proposed guidelines both guarantee the improved surface quality.

A Study on Relationship Between RMR and Q System in Rock Mass Classification (암반분류에서 RMR과 Q System의 상관성 분석)

  • 안종필;박주원;박상도
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.11a
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    • pp.737-744
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    • 2000
  • This paper resorts to rock mass rating and rock mass quality to draw value based on the evaluation of rock and to draw interrelation formula in relation to rock mass quality, A comparative analysis was given of survey values reported in the existing documents. This paper has tried to find out the relationship between RMR and Q System for the sake of choosing rational reinforcing patterns and of the safety of tunnels. The results run as follow: RMR=8.251n(Q)+43.83. This paper has also tried to find out the relationship between RMR and Q System by using Fuzzy Approximate Reasoning Concept. We suggest that those in charge should not depend on a single system only after evaluating the classification of rocks, and compare one result with another for the good of keeping track of the condition of base rocks in a better way.

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Development of Finite Element Program for Analyzing Springback Phenomena of Non-isothermal Forming Processes for Aluminum Alloy Sheets(Part 1 : Experiment) (알루미늄 합금박판 비등온 성형공정 스프링백 해석용 유한요소 프로그램 개발 ( 1부 : 실험 ))

  • 금영탁;유동열;한병엽
    • Transactions of Materials Processing
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    • v.12 no.3
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    • pp.202-207
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    • 2003
  • In order to examine the springback amount and material properties of aluminum alloy sheets (AL1050 and AL5052) in the warm forming which forms the sheet above the room temperature, the stretch bending and draw bending tests and tensile test in various high temperatures are carried out. The warm forming temperature 15$0^{\circ}C$ is a transition in terms of the material properties: over the forming temperature 15$0^{\circ}C$, them $\sigma$$_{YS}$ , $\sigma$$_{TS}$ , E, K, n, etc. are bigger but $\varepsilon$ and plastic strain ratio are smaller. Below the forming temperature 15$0^{\circ}C$, there are no big differences in material properties as the forming temperature changes. AL5052 sheet has more springback effect than AL1050 sheet. While the springbacks of AL5052 and AL1050 sheets show a big reduction over the warm forming temperature 15$0^{\circ}C$ in the stretch bending test, the springback rapidly reduces in the warm forming temperature 15$0^{\circ}C$-20$0^{\circ}C$ for AL5052 sheet and 20$0^{\circ}C$-25$0^{\circ}C$ for AL1050 sheet in the draw bending test.

Stress-Based Springback Reduction of an AHSS Front Side Member (고강도강 프런트 사이드멤버의 응력분포 최적화를 통한 스프링백 저감)

  • Song J.H.;Kim S.H.;Park S.H.;Huh H.
    • Transactions of Materials Processing
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    • v.15 no.4 s.85
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    • pp.295-303
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    • 2006
  • Optimization is carried out to determine process parameters which reduce the amount of springback and improve shape accuracy of a deep drawn product in sheet metal forming process. The study uses the amount of stress deviation along the thickness direction in the deep drawn product as an indicator of springback instead of springback simulation. The scheme incorporates with an explicit elasto-plastic finite element method for calculation of the final shape and the stress deviation The optimization method adopts the response surface method in order to seek for the optimum condition of process parameters such as the blank holding force and the draw-bead force. The present scheme is applied to design of the variable blank holding force in an U-draw bending process and the application is further extend ε d to the design of draw-bead force in a front side member formed with advanced high strength steel (AHSS) sheets of DP60. Results show that design of process parameter is well performed to decrease the stress deviation through the thickness and to reduce the amount of springback. The present analysis provides a guideline in a design stage for controlling the springback based on the finite element simulation of the complicated parts.

Forming Analysis of the Front Side Member with Equivalent Draw-bead and Application to Crash Analysis (등가 드로오비드를 적용한 Front Side Member의 성형 해석 밑 충돌 해석에의 적용)

  • Song, J.H.;Kim, K.P.;Kim, S.H.;Huh, H.;Kim, H.S.;Hong, S.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.266-269
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    • 2003
  • This paper is concerned with a forming analysis of front side members and the application of the forming effect in crash analysis of auto-body. Drawbead restraining forces are calculated with ABAQUS/Strandard in order to identify the boundary condition in forming process. Forming analysis with equivalent drawbead is carried out with LS-DYNA3D. In order to demonstrate the validity of the forming analysis, quantitative comparison of the thickness variation between the real product and the numerical simulation result is carried out. Forming histories obtained from the forming analysis are utilized as the initial condition of the crash analysis for accurate assessment of the crashworthiness.

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Assessment of Power Generation by Pressure Retarded Osmosis Process from Spiral-Wound Membrane Pilot-Plant (나권형 모듈을 이용한 압력지연삼투 공정의 에너지생산에 관한 연구)

  • Go, Gil hyun;Park, Tae shin;Kang, Lim seok
    • Journal of Korean Society of Environmental Engineers
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    • v.38 no.9
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    • pp.476-481
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    • 2016
  • Pressure retarded osmosis (PRO) is a quite new technique for power generation using an osmotically driven membrane process. In the PRO process, water permeates through a semipermeable membrane from a low concentration feed solution to a high concentration draw solution due to osmotic pressure. This study carried out to evaluate the performance of the 8 in spiral wound membrane module using reverse osmosis concentrate for a draw solution and reverse osmosis permeate for a feed solution. Three different flowrates of draw and feed solution, such as 2.4 L/min, 5.0 L/min, and 10.0 L/min were used to estimate the power density and water flux under various range of hydraulic pressure differences between 5 bar and 30 bar. In addition, the effects of feed and draw solution concentration, flowrate, and mixing ratio on 8 in spiral wound PRO membrane module performance were investigated in this study. As major results, increases of the draw solution concentration lead to the improvement of power denstiy, and water flux. Also, increase of flowrate resulted in the improvement of power density and water flux. In addition, optimal mixing ratio of draw and feed solution inlet flowrate was found to be 1:1 to attain a maximum power denstiy.

A Study on the Three-Dimensional Finite Element Analysis of Forming Processes of an Automotive Panel (자동차 패널 성형 공정의 3차원 유한요소 해석에 관한 연구)

  • 이종문;김종원;안병직;금영탁
    • Transactions of Materials Processing
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    • v.6 no.2
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    • pp.152-160
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    • 1997
  • Three-Dimensional finite element analysis is performed using PAM-STAMP for design evaluation of automotive back door inner panel die. Gravity process by blank own weigth, binder-wrap process, and drawing process in the forming operations are sequentially simulated with Virtual Manufacturing Method. The most valuable result in this research is that 3-D FEM analysis can be applied to the design evaluation of draw dies in the die try-out, though effects of mesh size and drawbead resistance force on the try-out, the experimental knowhows about the forming variables such as friction coefficient punch velocity, drawbead force, etc are necessary.

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A Study on the Relations among Depression, Aggression and Draw-a-Story Response Characteristics of Middle School Students (중학생의 우울 및 공격성과 DAS반응특성과의 관계연구)

  • Son, Hyun-Suk;Kim, Gab-Sook
    • Journal of Families and Better Life
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    • v.26 no.5
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    • pp.405-418
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    • 2008
  • The purpose of this study is to inspect the use possibility of DAS as a depression assessment tool for middle school students by finding out their depression tendency and DAS characteristics. For this purpose, I have found out explored the differences between depression and aggression of in middle school students in accordance with sex and grade, and also found a relationship between DAS response characteristics, and the level of depression and aggression. The subjects of this study were 600 middle school students in Pusan and Kyungnam, and the tools used in this study were Silver's Draw-a-Story and Beck's depression scale and aggression scale. The results were analyzed two-way ANOVA analysis, Duncan test, correlation analysis and crosstab analysis. The results of this study are as follows. The depression level of the 9th grade students was higher than that of 7th grade students. And the aggression level of males was higher than in females, and higher in 8th graders than in 7th graders. The emotion content scores and the self-image scores were related to depression and aggression. So when the levels of depression and aggression were high, the emotional response of DAS and the self-image response were negative. Through this study, it is suggested that DAS has the power of discrimination as a tool measuring depression state and that DAS is meaningful because it showed it can be used as a tool for estimating the level of depression state of school students in schools.