• Title/Summary/Keyword: Impinging spray

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A Study on Spray Behaviors with Variation of Nozzle Diameter in the Diesel Combustion Chamber (분사 노즐 분공경에 따른 디젤 엔진 연소실내 분무 거동에 관한 연구)

  • 차경세;정우인;박찬국
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.3
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    • pp.18-27
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    • 2000
  • The spray models incorporated into the GTT code were tested for free spray, spray in swirling flows and the sprays impinging on a flat wall. And the validity of the models has been confirmed by comparing the calculated results with the experimental data. Using this code, the spray behavior in the diesel combustion chamber have been numerically analyzed for variation of nozzle diameter. Also, the effects of nozzle diameter in diesel combustion was investigated experimentally by measuring the performance in a D.I engine. This study provides the information for the spray characteristics and emissions with variation of nozzle diameter. As a result, it has shown that decreasing nozzle diameter resulted in improving smoke and specific fuel consumption in a middle speed range.

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Study on Film Boiling Heat Transfer of Spray Cooling in Dilute Spray Region (희박 분무영역에서의 분무냉각 막비등 열전달에 관한 연구)

  • Kim, Yeung-Chan
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1481-1486
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    • 2004
  • This report presents experimental results on the heat transfer coefficients in the boiling region of spray cooling for actual metallurgical process. In this study, the heat flux distribution of a two dimensional dilute spray impinging on hot plate was experimentally investigated. Based on the experimental results, they classified the heat transfer area into the stagnation region and wall-flow region. In the stagnation region, the local heat transfer coefficient relates mainly to the droplet-flow-rate supplied from spray nozzle directly, so the local heat transfer coefficients is good agreement with the predicted values from correlation for spray cooling proposed by former report However, the local heat transfer coefficient in wall-flow region is larger than predicted values, and it is found that the rebounding droplets-flow-rate must be accurately evaluated to predict the local heat transfer coefficient in this region.

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Cooling Heat Transfer from a Rotating Roll by Impinging Water Spray Jets (회전 실린더의 스프레이 분사 냉각에 관한 열전달 연구)

  • Lee, Pil-Jong;Choi, Ho;Lee, Seung-Hong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.6
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    • pp.779-787
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    • 2002
  • The cooling heat transfer by impinging water spray jets on a rotating roll with a relatively large diameter has been investigated under various experimental conditions with 3 different sizes of flat type nozzle. The local heat transfer coefficients were calculated by finite difference method using measured surface temperatures of the circular cylinder as boundary conditions. Results show that a peak value of the heat transfer coefficient is located at the center of sprayed area and there may be a secondary peak at the downstream. The average heat transfer coefficients on the sprayed area were found to be 10 to 22 ㎾/$m^2$$^{\circ}C$, and were not related to spraying pressure, but approximately linearly to flow rate of sprayed water. Also it is found that increasing the distance from roll to nozzle could improve the cooling efficiency by increasing the sprayed area.

A Study of Numerical Analysis on Wall Impinging Spray (벽면충돌분무에 관한 수치해석)

  • Yeom, Jeong-Kuk
    • Journal of Power System Engineering
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    • v.17 no.2
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    • pp.21-28
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    • 2013
  • Phenomenon of droplet impingement with high temperature wall needs to be investigated because atomization process of droplet and cooling process of the wall by the impingement are very important in industry, thus studies concerned with temperature of piston wall have been conducted in spray characteristics analysis of diesel engine. Hence, in this study, we defined $DT_{sat}(=T_w-T_{sat})$ superheat degree of the wall by difference between $T_w$ considering surface temperature of piston in the actual engine and $T_{sat}$ saturation temperature of the fuel and then investigated spray behavior of wall impinging with variance of the boiling process. In this study, in order to analyze wall impingement of droplet in accordance with difference of boiling condition, calculational conditions were set as $DT_{sat}=40K$(nucleate boiling), $DT_{sat}=140K$(transition boiling), and $DT_{sat}=240K$(film boiling). As a result, it can be found that fuel vapor increases and droplet mass decreases in the order of the nucleate boiling, transition boiling, and film boiling.

Production of Ultra-fine Metal Powder with Gas Atomization Processes

  • Wang, M. R.
    • Journal of ILASS-Korea
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    • v.11 no.2
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    • pp.59-68
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    • 2006
  • Experimental results of the metal powder production with internal mixing, internal impinging and the atomizer coupled with substrate design are presented in this paper. In a test with internal mixing atomizer, mean powder size was decreased from $37{\mu}m\;to\;23{\mu}m$ for Pb65Sn35 alloy as the gas-to-melt mass ratio was increased from 0.04 to 0.17. The particle size further reduces to $16.01{\mu}m$ as the orifice area is increased to $24mm^2$. The micrograph of the metal powder indicates that very fine and spherical metal powder has been produced by this process. In a test program using the internal impinging atomizers, the mean particle size of the metal powder was decreased from $22{\mu}m\;to\;12{\mu}m$ as the gas-to-melt-mass ratio increased from 0.05 to 0.22. The test results of an atomizer coupled with a substrate indicates that the deposition rate of the molten spray on the substrate is controlled by the diameter of the substrate, the height of the substrate ring and the distance of the substrate from the outlet of the atomizer. This in rum determines the powder production rate of the spraying processes. Experimental results indicate that the deposition rate of the spray forming material decreases as the distance between the substrate and the atomizer increases. For example, the deposition rate decreases from 48% to 19% as the substrate is placed at a distance from 20cm to 40cm. On the other hand, the metal powder production rate and its particle size increases as the subsrate is placed far away from the atomizer. The production of metal powder with mean particle size as low as $3.13{\mu}m$ has been achieved, a level which is not achievable by the conventional gas atomization processes.

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Impinging Atomization of Intermittent Gasoline Sprays (간헐 가솔린 분무의 충돌에 의한 미립화 촉진)

  • 원영호;임치락
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.5
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    • pp.174-181
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    • 1998
  • Experimental and analytical studies are presented to characterize the break-up mechanism and atomization processes of the intermittent- impinging-type nozzle. Gasoline jets passing through the circular nozzle with the outlet diameter of 0.4mm and the injection duration of 10ms are impinged on each other. The impingement of fuel jets forms a thin liquid sheet, and the break-up of the liquid sheet produces liquid ligaments and droplets subsequently. The shape of liquid sheets was visualized at various impinging velocities and angles using the planer laser induced fluorescence (PLIF) technique. Based on the Kelvin-Helmholtz wave instability theory, the break-up length of liquid sheets and the droplet diameter are obtained by the theoretical analysis of the sheet disintegration. The mean diameter of droplet is also estimated analytically using the liquid sheet thickness at the edge and the wavelength of the fastest growing wave. The present results indicate that the theoretical results are favorably agreed with the experimental results. The size of droplets decreases after the impingement as the impinging angle or the injection pressure increase. The increment of the injection pressure is more effective than the increment of the impinging angle to reduce the size of droplets.

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A Study on Areas of Application of a Extended Collision Model in a Wall Impaction Spray Calculation (벽면충돌분무 계산에서 확장충돌모델의 적용범위에 관한 고찰)

  • Park, Gwon-Ha;Jeong, Chang-Hwa
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.8
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    • pp.1013-1020
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    • 2001
  • This paper addresses to the area where the extended collision model is applied. In order to find the optimum shape of wall sprays, the extended model is applied to the nearest cells of just over the impaction wall, spray core or over all. The droplet distribution, wall spray radii, heights and gas flows are shown in all the cases. Those results show that the best spray shape represents in the case applying the extended model just on the impinging wall.

Spray characteristics of impinging sprays introduced into the strongly convective flow (수직 간섭된 램공기 대류에 의한 충돌 분무의 미립화 촉진에 관한 연구)

  • Lee Sang-Seung;Yoon Woong-Sup
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2005.11a
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    • pp.384-394
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    • 2005
  • Important characteristics of impinging sprays intersected by a strongly convective gaseous cross flows were experimentally investigated. The breakup processes due to different Weber and Reynolds numbers of liquid and gas streams were visually examined with quantitative measurements of breakup lengths, penetration heights, and droplet sizes. Snapshot images and spay data evidenced that, at lower jet Reynolds number the breakup processes portrays the atomization profiles similar to typical column breakup of single orifice jet. At higher jet Reynolds numbers, disintegration of jet stream is significantly expedited by strong momentum transported from strongly convective gaseous stream. The breakup length and penetration height decreased as the convective flow increase. From the bottom the wall up, the SMD measured the centerline increase. The maximum SMD appeared the top of the SMD distribution

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Characteristics of Thickness and Velocity of the Liquid Sheet Formed by Two Impinging Jets Considering Jet Velocity Profile (충돌 제트 속도 분포를 고려한 액막의 두께와 속도 특성)

  • Choo, Y.J.;Kang, B.S.
    • Journal of ILASS-Korea
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    • v.12 no.2
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    • pp.79-85
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    • 2007
  • In this study, the effect of jet velocity profile on the thickness and velocity of the liquid sheet formed by two impinging low speed jets was investigated. To predict the distribution of thickness and velocity of liquid sheet theoretically, the jet velocity profile which was measured experimentally was adopted in addition to the constant jet velocity as well as Poiseuille's parabolic profile. For three cases, the distribution of thickness and velocity of liquid sheet was analytically predicted by solving conservation equations including stagnation point. The predicted results were compared with previous experimental results. The jet velocity profile definitely affected the resulting characteristics of liquid sheet. The distribution of thickness and velocity of liquid sheet was more close to the measured results compared with that which was predicted by the assumption of constant jet velocity.

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Wetting Characteristic of Single Droplet Impinging on Hole-Patterned Texture Surfaces (홀 패턴 텍스쳐 표면에서 충돌하는 단일 액적의 젖음 특성)

  • Moon, Joo Hyun;Lee, Sangmin;Jung, Jung-Yeul;Lee, Seong Hyuk
    • Journal of ILASS-Korea
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    • v.20 no.3
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    • pp.181-186
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    • 2015
  • This study presents the dynamic wetting characteristics of an impact droplet on hole-patterned textured surfaces. The flat surfaces were manufactured by a drilling machine to generate the micro-order holes, leading to make the surface hydrophobic. Other flat surfaces were fabricated by the anodizing technique to make hydrophilic texture surfaces with a nanometer order. For hydrophilic and hydrophobic textured surfaces with similar texture area fractions, the impinging droplet experiments were conducted and compared with flat surface cases. As results, an anodized textured surface decreases apparent equilibrium contact angle and increases contact diameters, because of increase in contact area and surface energy. This is attributed to more penetration inside holes from larger capillary pressure on nanometer-order holes. On the other hand, temporal evolution of the contact diameter is smaller for the hydrophobic textured surface from less penetration on the micro-order holes.