• Title/Summary/Keyword: Impeller Blades

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The Development of Multi-Blades I.G.G Blower for Shipbuilding & Ocean (조선/해양용 다단 블레이드 I.G.G 블로워의 개발)

  • Jang, Sung-Cheol;Park, Rae-Bang;Hur, Nam-Soo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.446-450
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    • 2012
  • I.G.G is abbreviation for inert gas generator high temperature in cargo tank it desulfurize, exhaust and froze the gas that combined brimstone element and soot, then supply inert gas by blower and mack tank inside incombustible range this is equipment that nip in the bud the explosion. The blower for suppling inactivated gas has big impeller with heavy weight to achieve the high pressure, it causes a delay for first operation time and too much load is delivered to motor, total destruction by fire of motor is happen frequently. On this research, we will reduce the size and weight of impeller and install it with several stage, it makes an effect for reducing the first operation time. We also intend to contribute to efficient I.G.G. blower design by research a flow rate and pressure specialty from the diameter of impeller number of blades and size of casing.

Design Optimization of A Multi-Blade Centrifugal Fan with Navier-Stokes Analysis (삼차원 Navier-Stokes 해석을 이용한 원심다익송풍기의 최적설계)

  • Seo, Seoung-Jin;Kim, Kwang-Yong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.2157-2161
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    • 2003
  • In this paper, the response surface method using three-dimensional Navier-Stokes analysis to optimize the shape of a forward-curved blades centrifugal fan, is described. For numerical analysis, Reynolds-averaged Navier-Stokes equations with standard k-e turbulence model are transformed into non-orthogonal curvilinear coordinate system, and are discretized with finite volume approximations. Due to the large number of blades in forward-curved blades centrifugal fan, the flow inside of the fan is regarded as steady flow by introducing the impeller force models for economic calculations. Linear Upwind Differencing Scheme(LUDS) is used to approximate the convection terms in the governing equations. SIMPLEC algorithm is used as a velocity-pressure correction procedure. Design variables, location of cur off, radius of cut off, expansion angle of scroll and width of impeller were selected to optimize the shapes of scroll and blades. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, the efficiency was successfully improved. It was found that the optimization process provides reliable design of this kind of fans with reasonable computing time

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Development of CAM Automation Module(E-ICAM) for 5-axis Machining of Impeller (A Study on Configuration of Module) (임펠러의 5축 CAM 자동화 모듈(E-ICAM)의 개발 (모듈 구성에 관한 연구))

  • Jung, Hyoun-Chul;Hwang, Jong-Dae;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.4
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    • pp.109-114
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    • 2011
  • An impeller is difficult to machine because of severe collision due to the complex shape, overlapping and twisted shape that form impeller blades. So, most CAM software companies have developed CAM module for manufacturing impeller in addition to their CAM software. But it is not still easy for inexperienced users to machine impellers. The purpose of this paper is the development of automatic CAM module for manufacturing impeller(E-ICAM) which is based on visual basic language and it is used CATIA graphical environment in order to be easily machining impellers. Automatic CAM module for manufacturing of impellers generates tool path, and proposes recommended cutting condition according to the material of stock and tool. In addition, it has also included a post processor for 5-axis control machining. Therefore the user can easily machine impellers using this automation module.

Noise prediction of Centrifugal Compressor Impeller based on rapid loading calculation (Rapid Loading계산을 이용한 압축기 임펠러 소음 예측)

  • 안광운;이승배;백승조;김창준;전완호
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11a
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    • pp.504-511
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    • 2001
  • In this research, we developed a computer program that designs a centrifugal impeller and diffuser, and predicts the far-field noise from the impeller. To design the impeller optimally, the TEIS model, which was originally developed by Japkise(1985), and the mean-line analysis are combined to predict the performance and design the optimal impeller simultaneously. The geometric configurations are provided by a GUI software (iDesignComp). The noise from impeller can be computed by the rapid loading procedure, which generates a surface between two blades and calculates the pressure distributions on the suction and pressure sides. The steady loading noise is computed by the rotating dipole source distribution via Ffowcs Williams & Hawkings equation.

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Numerical Study of Inlet and Impeller Flow Structures in Centrifugal Pump at Design and Off-design Points

  • Cheah, Kean Wee;Lee, Thong-See;Winoto, S.H.
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.1
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    • pp.25-32
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    • 2011
  • The objective of present work is to use numerical simulation to investigate the complex three-dimensional and secondary flow structures developed at the inlet and impeller in a centrifugal pump at design and off-design points. The pump impeller is shrouded with 6 backward swept blades and with a specific speed of 0.8574. The characteristic of the pump is measured experimentally with straight and curved intake sections. Numerical computation is carried out to investigate the pump inlet flow structures and subsequently the flow field within the centrifugal pump. The numerical results showed that strong interaction between the impeller eye and intake section. Secondary flow structure occurs upstream at the pump inlet has great influence on the pump performance and flow structure within the impeller.

Optimization of Finish Cutting Condition of Impeller with Five-Axis Machine by Response Surface Method (반응표면법을 이용한 5축 임펠러 정삭 가공의 최적화)

  • Lim, Pyo;Yang, Gyun-Eui
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.9
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    • pp.924-933
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    • 2007
  • An impeller is a important part of turbo-machinery. It has a set of twisted surfaces because it consists of many blades. Five-axis machining is required to produce a impeller because of interference between tool and workpiece. It can obtain good surface integrity and high productivity. This paper proposes finish cutting method for machining impeller with 5-axis machining center and optimization of cutting condition by response surface method. Firstly, cutting methods are selected by consideration of operation characteristics. Secondly, response factors are determined as cutting time and cutting error for prediction of productivity. Experiments are projected by central composite design with axis point. Thirdly, regression linear models are estimated as single surface in the leading edge and as dual surface in the hub surface cutting. Finally, cutting conditions are optimized.

Performance Characteristics of Side Channel Type Regenerative Pumps (사이드채널형 재생펌프의 성능 특성에 관한 실험적 연구)

  • Kang Shin-Hyoung;Lim Hyung-Soo
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.3 s.234
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    • pp.306-313
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    • 2005
  • The performance of a regenerative pump is affected by many parameters, especially blade shape of impeller, leakage flow in the clearance and head losses at the inlet & outlet. An impeller with J-shape blade was designed and 5 times scale up model was tested at similarity conditions to evaluate the performance. Performance variations with clearance change were executed. The amounts of leakage flow through the clearance were estimated using the one-dimensional leakage flow models and analysis. Main leakage flow is generated through the gap between the impeller and casing. The inlet & outlet head losses were also estimated. Such corrections are very important to evaluate the final performance of the impeller and pump. Cavitation test was also performed at 1,200 rpm. NPSH of the regenerative pump was obtained and growth of cavity within blades was visualized.

Unsteady Analysis of Impeller-Volute Interaction in Centrifugal Pump

  • Cheah, Kean Wee;Lee, Thong See;Winoto, Sonny H.
    • International Journal of Fluid Machinery and Systems
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    • v.4 no.3
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    • pp.349-359
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    • 2011
  • An unsteady numerical analysis has been carried out to study the strong impeller volute interaction of a centrifugal pump with six backward swept blades shrouded impeller. The numerical analysis is done by solving the three-dimensional Reynolds Averaged Navier-Stokes codes with standard k-${\varepsilon}$ two-equations turbulence model and wall regions are modeled with a scalable log-law wall function. The flow within the impeller passage is very smooth and following the curvature of the blade in stream-wise direction. However, the analysis shows that there is a recirculation zone near the leading edge even at design point. When the flow is discharged into volute casing circumferentially from the impeller outlet, the high velocity flow is severely distorted and formed a spiraling vortex flow within the volute casing. A spatial and temporal wake flow core development is captured dynamically and shows how the wake core diffuses. Near volute tongue region, the impeller/volute tongue strong interaction is observed based on the periodically fluctuating pressure at outlet. The results of existing analysis also proved that the pressure fluctuation periodically is due to the position of impeller blade relative to tongue.

Investigation into the Internal Flow Characteristics of a Pump-turbine Model

  • Singh, Patrick Mark;Chen, Chengcheng;Chen, Zhenmu;Choi, Young-Do
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.4
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    • pp.36-42
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    • 2015
  • This is a study about one of the most widely used hydro machinery all over the world - pump-turbine. The system has an impeller which pumps water to an upper reservoir during the night and the same impeller acts as a runner for turbine mode during the day for providing stable electrical power to the grid. The internal flow analysis is investigated in this study to help understand how the water passes through the passage of the vanes and blades, providing the designer with useful information on the behavior of recirculation flows which could reduce the efficiency of the pump-turbine. The 100 kW pump-turbine model has H = 32 m, $Q=0.336m^3/s$ and $N=1200min^{-1}$. For this study there are 7 blades, 19 stay vanes and 20 guide vanes. From this study, it was observed that this pump-turbine design showed very good internal flow characteristics with no flow separation and no recirculation flows in normal operation mode.

An Alysis of Flow and Noise Source for Vacuum Cleaner Centrigugal Fan (진공청소기 원심홴의 유동과 소음원 해석)

  • 전완호;유기완;이덕주;이승갑
    • Journal of KSNVE
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    • v.7 no.1
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    • pp.99-106
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    • 1997
  • Centrigugal fans are widely used due to their ability to achieve relatively high pressure ratios in a short axial distance compared to axial fans. Because of their widespread use, the noise generated by these machines causes one of serious problems. In general, centrigugal fan noise is often dominated by tones at BPF(blade passage frequency) and its higher harmonics. This is a consequence of the strong interaction between the periodic flow discharged radially from the impeller and the stator blades or the cutoff. But in vacuum cleaner fan the noise is dominated by not only the discrete tones of BPF but also broadband frequencies. In this study we investigate the mechanism of broadband noise and predict for the unsteady flow field and the acoustic pressure field associated with the centrifugal fan. DVM(discrete vortex method) is used to calculates the flow field and the Lowson's method is used to predict the acoustic pressures. From the results we find that the broadband noise of a circular casing centrifugal fan is due to the unsteady force fluctuation around the impeller blades related to the vortex shedding. The unsteady forces associated with the shed vortices at impeller and related to the interactions to the diffuser and the exit.

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