• Transactions of the Korean Society of Machine Tool Engineers
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• v.11 no.3
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• pp.1-8
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• 2002

This study is continuous with the study I (A Study on the Modeling) and the sample impeller of this study is defined by the modeling process of the exclusive CAD/CAM system developed in the study Ⅰ. And, this study describes a method for the 5-axis machining of impeller blades formed by ruled surface. Therefore, the exclusive CAD/CAM system is the software for modeling md machining of impeller blades. By using the machining method suggested in this study, we could manufacture impeller blades on 5-axis CNC machining center and the machined impeller was very agreeable to the designed impeller. Thus, theories proposed in this study can be very useful for the 5-axis machining of impeller blades.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.175-180
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• 2000

This paper describes the method and the process for impeller machining on 5-axis CNC machining center. Also, The CAD/CAM software for the impeller post processing is developed. The software can be interfaced with Solid-works software for confirmation of the impeller shapes. In this study, blades on impeller is described from Ruled-surfaces between two Ferguson curves. In this study, using 5-axis NC part program obtained from the developed software, a sample impeller was machined on 5-axis CNC machining center. The machined impeller was very agreeable to the designed impeller. Thus, theories proposed in this study can be very useful for the 5-axis machining of impeller blades with Ruled-surfaces.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.10 no.6
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• pp.71-77
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• 2001

We have developed the exclusive CAD/CAM system for the machining of impeller blades. This study is about the mod-eling method for the effective machining of impeller blades farmed by ruled surface. As the impeller is consisted of boss part and blade part, the boss is modeled by rotational surface of hub curve on z-axis and the blade is described by ruled- surfaces between hub curve and shroud curve. This modeling process can be carried out on the software developed in this study. And, the developed software can describe the impeller as a solid model through interface with Solid-Works soul- ware. The developed software containing the interface method proposed in this study was very effective fur impeller modeling.

• IE interfaces
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• v.21 no.4
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• pp.411-417
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• 2008

An impeller is a type of high-speed rotor that is used to compress or transfer fluid under high-speed and pressure at high temperatures. The impeller is composed of an axial hub and several blades attached along the hub. The weight and shape of an impeller must be balanced, because their imbalances can cause noise and vibration, which can lead to the breakage of the impeller blades during operation. Thus, the hub and blades of an impeller are commonly machined in a 5-axis NC machine to obtain qualified surfaces. The impeller machining strategy or process plan can not be easily obtained due to the complex, overlapped and twisted shapes of impeller blades. Skillful machining process planners may generate appropriate machining strategies based on their experiences and floor data. However, in practice most shop floor data for the impeller machining is not well-structured such that it does not effectively provide a process planner with information for machining strategies and/or process plans. This paper reports the development of a case-based machining strategy support system (CBMS) that employs case-based reasoning to obtain the machining strategy of an impeller by using the existing machining strategies of the shop floor. The CBMS generates impeller machining strategies through a stepwise reasoning process considering the similarity features between the blade shapes and machining regions. A case study is provided to demonstrate that CBMS can generate useful machining strategies facilitating process planners. The developed system can simulate the tool paths of impeller machining and runs on the web.

• 한국전산유체공학회:학술대회논문집
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• 2003.08a
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• pp.165-170
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• 2003

Centrifugal blowers are widely used for air handling units in industry applications. The blower has a centrifugal impeller and a scroll casing including a driving component such as an electric motor. The impeller takes forward or backward blades to induce flows into the blower. Comprehensive investigation according to the two kinds of blades is systematically carried out for a guidance of design. It is observed that flow rate of the blower with forward blades is larger than that of the system with backward blades. The reason is due to larger velocity from the rotating forward blades and the tendency is validated by a parallel experiment with a wind tunnel. Numerical analysis for the system shows detail information inside the blades and the casing. A series of figures to show the flow details offers deep understanding of a centrifugal blower with different blades.

• Journal of the Korean Society of Visualization
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• v.8 no.4
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• pp.19-25
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• 2010

The flow field measurements were conducted on the planes between impeller blades, and the gap between the impeller and turbine blades under speed ratio of 0.4. The study showed that high velocity regions move from locations near the suction surface of the impeller to the pressure blade, shroud corner as flow progresses from the mid-chord of impeller passage to exit and out into the gap region. Planes 3 through 5 also showed flow reversal occurring in the area near the shell surface and progress far into the impeller passage from the impeller passage exit, near shell surface. This affected the converter efficiency negatively. This study would aid in the construction of higher accuracy CFD models of this complex turbomachinery device.

• Journal of the Korean Society of Mechanical Technology
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• v.20 no.6
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• pp.757-762
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• 2018

LDV(laser Doppler velocimetry) measurements were conducted on the exit region of the impeller passage and the gap between the impeller and turbine blades under 0.8 speed ratio. The 0.8 speed ratio has an impeller speed of 2000rpm and a turbine speed of 1600rpm. A periodic variation of the mass flow rate is present in many of the measurements made. The frequency of this variation is the same as the frequency of the turbine blades passing the impeller passage exit. It is found that the instantaneous position of the turbine had effect on fluid flow inside the impeller passage and gap region. This study would aid in the construction of higher accuracy CFD models of this complex turbomachinery device.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.36 no.12
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• pp.1141-1150
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• 2012

This paper describes the shape optimization of impeller blades for an anti-heeling bidirectional axial flow pump used in ships. In general, a bidirectional axial pump has efficiency much lower than that of a classical unidirectional pump because of the symmetry of the blade type. In this study, by focusing on a pump impeller, the shape of the blades is redesigned to develop a bidirectional axial pump with higher efficiency. The commercial code employed in this simulation is CFX v.13. The CFD result of the pump torque, head, and hydraulic efficiency was compared. The orthogonal array (OA) and analysis of variance (ANOVA) techniques and surrogate-model-based optimization using orthogonal polynomials are employed to determine the main effects and their optimal design variables. According to the optimal design, we confirm an effective design variable for impeller blades and explain the optimal solution as well as the usefulness of satisfying the constraints of the pump torque and head.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2017.05a
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• pp.877-880
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• 2017

Impeller blades in the centrifugal compressor are subjected to static loads due to the high-speed rotation and steady aerodynamic forces. At the same time, aerodynamic excitations by the interaction between the impeller and the diffuser vanes(DV) periodically excite the impeller blades in resonant conditions, which may lead to high cycle fatigue (HCF) and eventually result in failure of the blades. In order to predict the structural response accurately, the aerodynamic excitation and the major resonant conditions were predicted by performing the unsteady flow analysis and modal analysis using ANSYS. Next, a unidirectional forced vibration analysis was performed by using fluid-structure interaction (FSI) method, and the safety of HCF was evaluated based on the results.

• Journal of computational fluids engineering
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• v.18 no.4
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• pp.1-8
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• 2013

The performance of small-size impellers with ruled surfaces was investigated for flank milling over a wide speed range, using computational fluid dynamics analyses and gas bench tests. An impeller with a ruled surface was designed, manufactured, and tested to evaluate the effects of blade loading, the backsweep angle, and the relative velocity distribution on the compressor performance. The simulations and tests were completed using the same compressor cover with identical inlet and outlet channels to accurately compare the performance of the abovementioned impeller with a commercial impeller containing sculptured blades. Both impellers have the same number of blades, number of splitters, and shroud meridional profiles. The backsweep angles of the blades on the ruled impeller were selected to work with the same pinched diffuser as for a sculptured impeller. The inlet-to-exit relative velocity diffusion ratio and the blade loading were provided to maximize the flow rate and to minimize the surge flow rate. The design flow rate, rpm, were selected same for both impellers. Test results showed that for the compressor stage with a ruled impeller, the efficiency was increased by 0.32% with an extended surge margin without a reduction in the pressure ratio as compared to the impeller with the sculptured design. It was concluded that an increased relative velocity diffusion coupled with a large backsweep angle was an effective way to improve the compressor stage efficiency. Additionally, an appropriate blade loading distribution was important for achieving a wide operating range and higher efficiency.