• 한국농공학회지
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• 제26권1호
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• pp.52-72
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• 1984

This study was performed to obtain the basic data which can be applied to the use of epoxy resin mortars. The data was based on the properties of epoxy resin mortars depending upon various mixing ratios to compare those of cement mortar. The resin which was used at this experiment was Epi-Bis type epoxy resin which is extensively being used as concrete structures. In the case of epoxy resin mortar, mixing ratios of resin to fine aggregate were 1: 2, 1: 4, 1: 6, 1: 8, 1:10, 1 :12 and 1:14, but the ratio of cement to fine aggregate in cement mortar was 1 : 2.5. The results obtained are summarized as follows; 1.When the mixing ratio was 1: 6, the highest density was 2.01 g/cm$^3$, being lower than 2.13 g/cm$^3$ of that of cement mortar. 2.According to the water absorption and water permeability test, the watertightness was shown very high at the mixing ratios of 1: 2, 1: 4 and 1: 6. But then the mixing ratio was less than 1 : 6, the watertightness considerably decreased. By this result, it was regarded that optimum mixing ratio of epoxy resin mortar for watertight structures should be richer mixing ratio than 1: 6. 3.The hardening shrinkage was large as the mixing ratio became leaner, but the values were remarkably small as compared with cement mortar. And the influence of dryness and moisture was exerted little at richer mixing ratio than 1: 6, but its effect was obvious at the lean mixing ratio, 1: 8, 1:10,1:12 and 1:14. It was confirmed that the optimum mixing ratio for concrete structures which would be influenced by the repeated dryness and moisture should be rich mixing ratio higher than 1: 6. 4.The compressive, bending and splitting tensile strenghs were observed very high, even the value at the mixing ratio of 1:14 was higher than that of cement mortar. It showed that epoxy resin mortar especially was to have high strength in bending and splitting tensile strength. Also, the initial strength within 24 hours gave rise to high value. Thus it was clear that epoxy resin was rapid hardening material. The multiple regression equations of strength were computed depending on a function of mixing ratios and curing times. 5.The elastic moduli derived from the compressive stress-strain curve were slightly smaller than the value of cement mortar, and the toughness of epoxy resin mortar was larger than that of cement mortar. 6.The impact resistance was strong compared with cement mortar at all mixing ratios. Especially, bending impact strength by the square pillar specimens was higher than the impact resistance of flat specimens or cylinderic specimens. 7.The Brinell hardness was relatively larger than that of cement mortar, but it gradually decreased with the decline of mixing ratio, and Brinell hardness at mixing ratio of 1 :14 was much the same as cement mortar. 8.The abrasion rate of epoxy resin mortar at all mixing ratio, when Losangeles abation testing machine revolved 500 times, was very low. Even mixing ratio of 1 :14 was no more than 31.41%, which was less than critical abrasion rate 40% of coarse aggregate for cement concrete. Consequently, the abrasion rate of epoxy resin mortar was superior to cement mortar, and the relation between abrasion rate and Brinell hardness was highly significant as exponential curve. 9.The highest bond strength of epoxy resin mortar was 12.9 kg/cm$^2$ at the mixing ratio of 1:2. The failure of bonded flat steel specimens occurred on the part of epoxy resin mortar at the mixing ratio of 1: 2 and 1: 4, and that of bonded cement concrete specimens was fond on the part of combained concrete at the mixing ratio of 1 : 2 ,1: 4 and 1: 6. It was confirmed that the optimum mixing ratio for bonding of steel plate, and of cement concrete should be rich mixing ratio above 1 : 4 and 1 : 6 respectively. 10.The variations of color tone by heating began to take place at about 60˚C, and the ultimate change occurred at 120˚C. The compressive, bending and splitting tensile strengths increased with rising temperature up to 80˚ C, but these rapidly decreased when temperature was above 800 C. Accordingly, it was evident that the resistance temperature of epoxy resin mortar was about 80˚C which was generally considered lower than that of the other concrete materials. But it is likely that there is no problem in epoxy resin mortar when used for unnecessary materials of high temperature resistance. The multiple regression equations of strength were computed depending on a function of mixing ratios and heating temperatures. 11.The susceptibility to chemical attack of cement mortar was easily affected by inorganic and organic acid. and that of epoxy resin mortar with mixing ratio of 1: 4 was of great resistance. On the other hand, when mixing ratio was lower than 1 : 8 epoxy resin mortar had very poor resistance, especially being poor resistant to organicacid. Therefore, for the structures requiring chemical resistance optimum mixing of epoxy resin mortar should be rich mixing ratio higher than 1: 4.

• 청정기술
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• 제21권1호
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• pp.76-82
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• 2015

휘발성 유기 화합물(volatile organic compounds, VOC)이 없는 접착제가 환경 보호 및 산업체 종사자의 건강을 보호하기위해 산업계에서 많은 관심을 받고 있으며, 본 논문에서는 에폭시 수지를 용매처럼 사용하여 유기용매를 사용하지 않아 유해 물질을 발생시키지 않으면서 상온에서 보관성이 좋은 잠재성 접착소재의 조성물 배합비에 관한 연구를 수행하였다. 바인더 재료인 에폭시 수지에 다양한 경화제 함량을 사용하여 기계적 강도, 열적 특성, 충격 특성 및 전단강도 실험을 진행하여 에폭시 수지 대비 경화제의 최적 조성비를 파악하는 실험을 실시하였다. 에폭시 경화물 시험편의 탄성계수, 인장강도, 신율 등의 기계적 강도는 만능시험기(universal testing machine, UTM)로 측정하였고, 각 조성물의 충격저항성 및 접착 강도 또한 충격시험기(izod impact tester)와 UTM으로 측정하였다. 인장강도, 탄성계수, 신율 및 충격 강도에서는 화학양론비에 근접한 에폭시 수지 대비 0.9당량의 경화제 함량 조성물에서 다른 함량 조건에 비해 우수한 결과를 보여주었으며, 동역학분석기(dynamic mechanical analysis, DMA)를 통한 열적 특성 조사에서는 0.7 당량의 경화제 함량 조성물에서 가장 높은 tanδ 값이 관찰되었다. 주사전자현미경을 이용한 에폭시-경화제 경화물의 파단면 모폴로지 관찰에서는 경화제 함량증가에 따라 파단면에서 crack에 의한 물결모양의 미세한 선들이 증가함을 보여주었다. 경화물의 시험시편 실험 결과를 통해서 0.9 당량의 경화제 함량 경화물이 기계적 강도가 우수하고 0.7 당량 조성물의 경화 시험편이 열적 및 접착 강도 측면에서 뛰어남을 알 수 있었다. 또한 잠재성 경화제를 사용한 조성물의 점도 변화를 측정하여 상온에서의 저장 안정성이 뛰어남을 확인하였다.

• 대한의용생체공학회:의공학회지
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• 제33권2호
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• pp.89-97
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• 2012

The purpose of this study is to develop the guideline of the physicochemical and mechanical properties evaluation for silicone gel filled breast implants. First of all, the use and development status for silicone gel filled breast implants were investigated, and then, standard and criteria about performance evaluation established by the international organizations such as ASTM, FDA guidance and ISO were examined. To evaluate the mechanical properties, data research and testing for breaking strength, elongation, tensile set, joint intensity, silicone gel cohesion, weight loss from heating, static rupture resistance, impact resistance test, fatigue test, and gel bleed were performed. On the other hand, to evaluate the physicochemical properties, volatile matter, extent of cross linking, heavy metals, and extractable were analyzed. In this study, results for general function, mechanical properties and physicochemical properties were examined and reviewed for the accordance with international standard, and objective and standardized guideline was provided.

• 폴리머
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• 제31권2호
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• pp.123-129
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• 2007

세 종류의 폴리올레핀 복합재료의 기계적인 특성과 파괴인성 메커니즘이 연구되었다. 기계적 특성을 조사하기 위해 인장 시험 및 아이조드 충격 시험이 수행되었다. 균열 선단 주위의 파손 메커니즘을 정확히 조사하기 위해 2노치-4점 굽힘 기법이 도입/적용되었다. 광학현미경과 투과형 전자현미경을 이용하여, 폴리올레핀 복합재료의 균열 선단 주변 국부적인 파괴인성 특성들이 관찰되었다. 이를 통한 구체적인 관찰은, 폴리올레핀 복합재료의 균열선단 주변에 전단밴딩, 크레이즈, 입자-수지간 분리, 고무입자의 캐비테이션, 크랙 휭 및 크랙 분기 등과 같은 다양한 파괴인성 메커니즘들이 존재함을 보여주었다. 이러한 파괴인성 메커니즘들은 아이조드 충격 시험에서 보여진 파괴인성 값의 증가에 대한 실질적인 원인으로 보여진다. 본 연구를 바탕으로, 2노치-4점 굽힘 기법은 폴리올레핀 복합재료의 파괴 거동과 그와 관련된 파괴인성 메커니즘을 기술할 수 있는 충분한 정보를 제공하였다.

• Steel and Composite Structures
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• 제38권2호
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• pp.151-164
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• 2021

During the pipe forming process, a steel plate undergoes inelastic behavior multiple times under a load condition repeating tension and compression in the circumferential direction. It derives local reduction or increase of yield strength within the thickness of steel pipes by the plastic hardening and Bauschinger effect. In this study, a combined hardening model is proposed to effectively predict variations of yield strength in the circumferential direction of API-X65 and X70 steel pipes with relatively low t/D ratio during the forming process, which is expected to experience accumulated plastic strain of 2~3%, the typical Lüder band range in a low-carbon steel. Cyclic tensile tests of API-X65 and X70 steels were performed, and the parameters of the proposed model for the steels were calibrated using the test results. Bending-flattening tests to simulate repeated tension and compression during pipe forming were followed for API-X65 and X70 steels, and the results were compared with those by the proposed model and Zou et al. (2016), in order to verify the process of material model calibration based on tension-compression cyclic test, and the accuracy of the proposed model. Finally, parametric analysis for the yield strength of the steel plate in the circumferential direction of UOE pipe was conducted to investigate the effects of t/D and expansion ratios after O-forming on the yield strength. The results confirmed that the model by Zou et al. (2016) underestimated the yield strength of steel pipe with relatively low t/D ratio, and the parametric analysis showed that the t/D and expansion ratio have a significant impact on the strength of steel pipe.

• Advances in concrete construction
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• 제15권6호
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• pp.359-376
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• 2023

Ultra-high-performance concrete (UHPC) has become an attractive cast-in-place repairing material for existing engineering structures. The present study aims to investigate age-dependent high-early-strength UHPC (HESUHPC) material properties (i.e., compressive strength, elastic modulus, flexural strength, and tensile strength) as well as interfacial shear properties of HESUHPC-normal strength concrete (NSC) composites cured at different season temperatures (i.e., summer, autumn, and winter). The typical temperatures were kept for at least seven days in different seasons from weather forecasting to guarantee an approximately consistent curing and testing condition (i.e., temperature and relative humidity) for specimens at different ages. The HESUHPC material properties are tested through standardized testing methods, and the interfacial bond performance is tested through a bi-surface shear testing method. The test results quantify the positive development of HESUHPC material properties at the early age, and the increasing amplitude decreases from summer to winter. Three-day mechanical properties in winter (with the lowest curing temperature) still gain more than 60% of the 28-day mechanical properties, and the impact of season temperatures becomes small at the later age. The HESUHPC shrinkage mainly occurs at the early age, and the final shrinkage value is not significant. The HESUHPC-NSC interface exhibits sound shear performance, the interface in most specimens does not fail, and most interfacial shear strengths are higher than the NSC-NSC composite. The HESUHPC-NSC composites at the shear failure do not exhibit a large relative slip and present a significant brittleness at the failure. The typical failures are characterized by thin-layer NSC debonding near the interface, and NSC pure shear failure. Two load-slip development patterns, and two types of main crack location are identified for the HESUHPC-NSC composites tested in different ages and seasons. In addition, shear capacity of the HESUHPC-NSC composite develops rapidly at the early age, and the increasing amplitude decreases as the season temperature decreases. This study will promote the HESUHPC application in practical engineering as a cast-in-place repairing material subjected to different natural environments.

• Computers and Concrete
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• 제30권5호
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• pp.311-321
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• 2022

The interfacial bond strength of partially encased composite (PEC) structure tends to 0, therefore, the cast-in-place concrete theoretically cannot embody better composite effect than the fabricated structure. A total of 12 specimens were designed and experimented to investigate the energy dissipation and damage of fabricated PEC beam through unidirectional cyclic loading test. Because the concrete on both sides of the web was relatively independent, some specimens showed obvious asymmetric concrete damage, which led to specimens bearing torsion effect at the later stage of loading. Based on the concept of the ideal elastoplastic model of uniaxial tensile steel and the principle of equivalent energy dissipation, the energy dissipation ductility coefficient is proposed, which can simultaneously reflect the deformability and bearing capacity. In view of the whole deformation of the beam, the calculation formula of energy dissipation is put forward, and the energy dissipation and its proportion of shear-bending region and pure bending region are calculated respectively. The energy dissipation efficiency of the pure bending region is significantly higher than that of the shear-bending region. The setting of the screw arbors is conducive to improving the energy dissipation capacity of the specimens. Under the condition of setting the screw arbors and meeting the reasonable shear span ratio, reducing the concrete pouring thickness can lighten the deadweight of the component and improve the comprehensive benefit, and will not have an adverse impact on the energy dissipation capacity of the beam. A damage model is proposed to quantify the damage changes of PEC beams under cyclic load, which can accurately reflect the load damage and deformation damage.

• 청정기술
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• 제23권4호
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• pp.378-387
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• 2017

영구적 난연성기를 함유한 에폭시 수지를 얻기 위하여, 본 연구에서는 디하이드록시를 함유한 인 화합물[10-(2,5-dihydroxyphenyl)-9,10-dihydro-9-oxa-10-phospha phenanthrene-10-oxide, DOPO-HQ]과 디하이드록시를 함유한 실리콘 화합물(polydimethylsiloxane, hydroxyl terminated, PDMS)를 경화하지 않은 에폭시 프리폴리머(diglycidyl ether of bisphenol A, DGEBA)와 반응시킨 다음, 경화제(4,4-diaminodiphenylmethane, DDM)를 사용하여 경화반응 시킨 에폭시 수지를 제조하였다. 제조된 에폭시 수지의 각종 특성을 적외선 분광분석기(FTIR), 시차주사열량기(DSC), 열중량 분석기(TGA), 한계산소지수(LOI)/수직 연소 시험(UL 94-V test), 인장 및 충격 시험을 이용하여 분석하였다. 그리고 사용한 인 및 실리콘 화합물의 함량이 에폭시 경화물의 열적/기계적 성질 및 난연성에 미치는 영향을 조사하였다. 인 및 실리콘 성분이 함유된 에폭시 수지의 열적 및 기계적 물성이 단순 에폭시 수지의 물성에 비교하여 크게 향상되었다는 것을 알 수 있었다. 그리고 인 및 실리콘을 함유한 모든 에폭시 수지는 29.9 ~ 31.8%의 LOI 및 V-0 수준의 UL 94-V로 난연성 기준(LOI: 30% 이상, UL 94-V: V-0)을 통과한 반면, 단순 에폭시 수지는 LOI: 21.4% 및 UL 94-V: no rating으로 난연성 기준에 크게 못 미치는 것을 알 수 있었다.

• 토지주택연구
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• 제13권1호
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• pp.141-150
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• 2022

국내 대규모 지진 이후 구조물의 내진에 대한 연구 필요성이 커짐에 따라 행정안전부에서는 기존의 내진설계기준 공통적용사항을 개정하여 국가내진성능 목표치를 상향하였으며 새로 개정된 내진설계기준의 성능목표치에 대한 연구가 필요하게 되었다. 이에 본 논문에서는 실제 노후화된 Test-Bed의 댐 제체와 내부에 매립되어 있는 수압철관과 유체를 여러 변수를 도입하여 3차원 유한요소법으로 모델링 하였으며 수압철관 내부 유체의 동수압으로 인한 거동을 분석하고 개정된 현행 내진설계 기준법에 부합하는 지진파에 대한 댐 제체와 수압철관의 안전성을 확인하였다. 3차원 유한요소해석결과 수압철관의 수충격에 의한 응력변화가 매우 작았으며 이를 통해 지진상황에서 수충격 보다 동수압의 영향이 더 큰 것을 확인할 수 있었다. 동수압이 SPH 형태인 경우 지진동으로 인한 유체의 거동과 응력 발생 위치를 유효하게 나타낼 수 있으며 취약부 분석에 더욱 용이할 것으로 분석되었다. 부식을 고려한 해석결과 수압철관이 제체의 매립되어 있기 때문에 응력 분산의 정도가 작아져 강재 항복응력의 1% 이하로 매우 작은 응력결과를 보였다. 또한 콘크리트 댐 제체의 상류 유입부의 미소 인장균열 발생 가능성이 있으나 수압철관의 응력증가에 큰 영향을 끼치지 않는 것으로 나타났으며 개정된 유효지반가속도의 지진상황에서 안전한 것으로 판단된다.

• 방사성폐기물학회지
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• 제5권3호
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• pp.199-212
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• 2007

IP-2형 운반용기는 정상운반조건에서의 자유낙하시험 및 적층시험을 수행한 후에 운반내용물의 분산 및 유실이 없어야 하며 외부표면에서의 방사선량률이 20%이상 증가할 수 있는 차폐능력의 상실이 없어야 한다. 본 연구에서는 두꺼운 철판을 구조재로 사용하며 볼트체결방식의 뚜껑을 가진 IP-2형 운반용기에 대한 구조 안전성을 평가하기 위한 해석적인 방안을 제안하였다. 해석적인 방법을 통하여 원자력발전소에서 발생된 방사성폐기물 드럼을 폐기물 처리시설에서 임시저장고까지 운반하기 위한 두 종류의 IP-2형 방사성폐기물 운반용기에 대하여 자유낙하조건에서 운반내용물의 분산 및 유실과 차폐손실이 없음을 확인하였다. 자유낙하조건에서 운반내용물의 분산 및 유실을 평가하기 위하여 최대 볼트단면 평균응력값과 최대 뚜껑열림량을 볼트의 인장강도와 뚜껑부에 존재하는 단차와 비교 평가하였다. 또한 최대 차폐두께 감소량을 이용하여 차폐손실을 평가하였다. 자유낙하조건에 대한 동적충돌해석을 검증하고 구조 안전성을 시험적으로 평가하기 위하여 자유낙하시험을 다양한 방향으로 실시하였다. 자유낙하시험에서는 운반내용물의 분산 및 유실은 볼트체결방식의 뚜껑에서 볼트의 파손 및 플랜지의 변형 등을 검사하여 평가하였으며, 차폐손실은 초음파 두께 측정기를 이용한 차폐두께를 측정하여 평가하였다. 해석에 대한 검증을 위하여 시험에서 취득한 변형률과 가속도를 동일한 위치에서 얻어진 해석결과와 비교하였다. 해석결과는 시험결과에 비하여 보수적인 결과를 보여주므로 해석에서 입증한 IP-2형 방사성폐기물 운반용기의 안전성은 보수적인 결과이다. 마지막으로 유한요소해석을 통하여 적층조건에 대한 IP-2형 방사성폐기물 운반용기는 안전함을 입증하였다.