• Title/Summary/Keyword: Idle Gear

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A Study on the Characteristics of Idle Vibration due to the Type of Constant Velocity Joints (등속조인트 방식에 따른 공회전 진동특성 연구)

  • Sa, Jong-Sung;Shin, Yang-Hyun;Kang, Tae-Won;Kim, Chan-Mook
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.2
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    • pp.183-190
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    • 2008
  • This paper deals with the characteristics of idle vibration due to the type of constant velocity joints. Based on the kinematics model of constant velocity joints, a offset between the tripod center and tullip center plays a important role in generating unwelcome forces. Moreover, it induced additional forces in lateral direction of a vehicle movement according to the angle of the spider in idle vibration. The difference of mass for each constant velocity joint types affect the natural frequency of the driveshaft and the powertrain. When the static torque is applied to the constant velocity joints, the natural frequencies of the driveshaft are reduced nearby 50Hz. There will be a big opportunity that the dirveshaft and constant velocity joints would be a transfer path of idle vibration at D or R gear range. Experiments indicate that TJ type is better than SFJ and DOJ in idle vibration.

Development of Marine Turning Gear Based on Helical Planetary Reducer (헬리컬 유성감속기 기반 선박용 터닝기어 개발)

  • Kim, Kun-Woo;Lee, Jae-Wook;Jang, Jin-Seok;Choi, Chang-Young;Hong, Jong-Hae;Lee, Kang-Jae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.10
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    • pp.36-43
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    • 2020
  • A marine turning gear is the main auxiliary machine that enables the disassembly of and maintenance on the main engines. In this study, a marine turning gear based on a helical planetary reducer was developed through analysis of a marine turning gear based on a spur planetary reducer. Nonlinear numerical analysis was performed to determine the ideal contact ratio between the sun gear and the idle gear. Based on this, the surface durability, tooth bending strength, and contact ratio were calculated. In addition, the helix direction was selected to utilize the existing bearings. Gears were manufactured based on the helical gear design values, and the turning gear was evaluated using the FTA standards of MAN Co. Ltd. As a result, a lifetime of 3,000 to 5,000 hours was verified, the maximum torque measured was 105kNm, and the efficiency was measured to be 87.4%.

Idling Performances of Reduction Gear Unit for Bimodal Tram (바이모달 트램용 감속기어장치의 무부하 성능평가)

  • Kim, Y.S.;Mok, J.K.;Chang, S.K.;Hong, Y.K.;Kim, Y.K.;Kim, J.W.;Kim, T.H.
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.584-589
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    • 2008
  • A bi-modal tram has been developing to consist of articulated-two cars propelled by CNG hybrid (series type) in Korea since 2003. All wheels are driven by electrical motors independently, which can eliminate differential gears to reduce turning radius and make low floor to provide the old and the handicapped with easy access. In the bi-modal tram, therefore, reduction gear unit is key technology to make low floor and drive wheels independently. This study was aimed at performance evaluations of the reduction gear unit for the bi-modal tram. Oil leakage, oil temperature, vibration, acoustic noise in idle operations were measured for the reduction gear unit of the bimodal tram.

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An Experimental Study on Reduction of Gear Rattle Noise for a Mini-bus with Diesel Engine (디젤엔진을 탑재한 소형버스의 기어 래틀 소음 저감에 관한 실험적 연구)

  • Jung, Jong-An;Cho, Chan-Ki
    • Journal of the Korean Society of Safety
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    • v.10 no.4
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    • pp.13-21
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    • 1995
  • On mini-bus with diesel engine, at idle rpm for taking measurement to reduce gear rattle noise, was tested by the three clutch disc samples by turns, then measured the fluctuation of revolution of engine & transmission and parallel vibration of differential gear & transmission. By analyzing the measured data, the gear rattle noise, the matching design and tuning technic of transmission are comprehended and established. Conclusions of this test are as follows ; (1) Fluctuation of revolution on transmission is greatly affected by torsion of clutch disc according to fluctuation of engine revolution transmit to transmission through clutch system. Especially, gear rattle noise can be reduced by minimaizing the fluctuation of the revolution of transmission using pre-damper type clutch disc. (2) The reason of gear rattle noise is higher in summer than winter and driving longer period than initial driving is due to affection by drag torque changing. So, it is necessary for manufacturer to choose proper oil to transmission. (3) It can be occurred jumping and crash noise by applying the pre-damper type clutch disc for reducing the gear rattle noise. So, it is necessary to do test with actual vehicle according to test procedure.

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A study on dual mass flywheel for a jeep vehicle with Diesel Engine (디젤엔진을 탑재한 짚차량의 2분할 플라이휠에 관한 연구)

  • 정종안;조찬기
    • Journal of the Korean Society of Safety
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    • v.12 no.3
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    • pp.17-22
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    • 1997
  • This paper reals with the structure and function of duel mass flywheel. Damping effects of engine rotational fluctuation are compared with those of pre-damper clutch and duel mass flywheel and driven- system behavior is estimated engine idle r.p.m. The reason of gear rattle noise is higher in summer than winter and driving longer period than initial driving is due to affection by drag torque changing. The above-contents can be used on the design of clutch system and transmission matching including engine and duel mass flywheel.

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Design of Special-purpose Machine Tool Based on a Multi-spindle Head (다축 스핀들 헤드 기반의 전용 공작기계 설계)

  • Maeng, Heeyoung;Park, Juwook;Park, Hongkeun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.6
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    • pp.675-681
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    • 2015
  • When many holes on a plane are machined simultaneously, the positional precision and machining efficiency are very important. Multi-spindle heads are typical order making products of which the number of shafts and hole positions vary depending on the size or form of the product. For the automatic design of multi-spindle heads, the design modules for power transmission systems for drive, idle, and spindle shafts were developed, and a design technique the determining the optimum position and number of idle shafts according to gear positions was developed. In addition, for the precise determination of the multi-spindle head, the design methods for the guide planes of columns, and feed mechanisms were devised. In addition, the design modules for accurate clamping and automatic transportation mechanisms were developed. Finally, in order to simplify and standardize the design process, the design analysis and simulation verification modules are integrated.

Effects of Design Parameters on Rattle Noise in a Direct Engine-PTO Driveline of Tractors (엔진 직결식 PTO 전동 라인의 주요 설계 변수가 PTO 변속부의 치타음에 미치는 영향)

  • Park Y.J.;Kim K.U.
    • Journal of Biosystems Engineering
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    • v.31 no.4 s.117
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    • pp.323-333
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    • 2006
  • Introduction of a direct engine-PTO driveline to agricultural tractors has reduced production cost and increased transmission efficiency of the PTO driveline. However, this type of PTO driveline has caused a severe rattle noise in the PTO gearbox under idle conditions. This study was conducted to investigate the causes of the rattle noise and the effects of driveline parameters on it. A mathematical model was developed for a direct engine-PTO driveline. The model was proved experimentally to be accurate enough to simulate the dynamic characteristics of the PTO driveline motions. The simulation study showed that the rattle noise was caused by collisions between the driving and driven gears in the PTO gearbox due to velocity variation of the gears, which was induced by torque fluctuations from the engine. It was also found that the rattle noise decreased with the drag torque and mass moment of inertia of the engine flywheel. Smaller mass moment of inertia of the driven gears and backlash also reduced the rattle noise. However, increasing the drag torque and mass moment of the engine flywheel or decreasing the backlash and mass moment of inertia of the driven gears were limited practically by their detrimental effects on transmission efficiency, gear strength and smooth meshing of the gears.

A Study for Numerical Analysis of Flow Variation on Low Pressure Fuel Pump Fluid using Excavator Engine (굴삭기 엔진용 저압연료펌프 유체의 유동변화에 대한 수치해석적 연구)

  • Lee, IL Kwon;Kim, Seung Chul
    • Journal of the Korean Institute of Gas
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    • v.19 no.6
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    • pp.47-53
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    • 2015
  • This paper is to study applying for numerical analysis method for flow field, velocity and pressure of fuel on the low pressure pump using excavator. The pressure distribution of fuel pump certified the linear variation according to rotation angle of rotor. Especially, it knew the fact that the pressure in rotation angle $40^{\circ}$ appeared high outlet and low inlet of fuel pump. Also, this range angle can seek the fact that the leakage flow and velocity are the most increasing. And the more rotor rotation of fuel pump, the more mean outlet flow rate increased in linear. Whenever the gap size decrease with rotor and housing, the discharge flow rate could seek the approaching 0.0712kg/s that consider with theory discharge flow rate calculated from displacement between rotor gear and idle gear.

Dynamic Modelling and Simulation of Engine Starting Process for Optimization of Diesel Engine Cold Starting System (디젤 엔진 저온 시동 시스템 최적화를 위한 엔진 시동 과정의 동적 모델링 및 시뮬레이션)

  • Park, Jung-Kyu;Bae, Keun-Sik;Yoo, Cheon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.32-39
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    • 2000
  • To optimize the cold start process of a 4-stroke, 8 cylinder Diesel engine, a dynamic simulation model from cranking to idle speed is developed. Physically-based first order starter motor dynamics are used to model the performance of starting process which is very complex. These equations are solved using numerical schemes(Petzold-Gear BDF method) to describe the starting process of diesel engine and to study the effects of starting parameters. The validity of this model is examined by start test. This model can be served as a tool for computer aided control systems design to improve cold improve cold start performance.

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