• Title/Summary/Keyword: IR-Thermography

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IR Camera Technique Application for Evaluation of Gas Turbine Blades Covering Integrity (가스터빈의 코팅층 건정성 평가를 위한 적외선 열화상 카메라 기법 활용)

  • Kim J.Y.;Yang D.J.;Choi C.J.;Park S.G.;Ahn Y.S.;Jeong G.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.192-196
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    • 2005
  • Key part of main equipment in a gas turbine may be likely to be damaged due to operation under high temperature, high pressure, high-speed rotation, etc. Accordingly, the cost for maintenance increases and the damaged parts may cause generation to stop. The number of parts for maintenance also increases, but diagnostics technology fur the maintenance actually does not catch up with the demand. Blades are made of precipitation hardening Ni superalloy IN738 and the like for keeping hot strength. The surface of a blade is thermal-sprayed, using powder with main compositions such as Ni, Cr, Al, etc. in order to inhibit hot oxidation. Conventional regular maintenance of the coating layer of a blade is made by FPI (Fluorescent Penetrant Inspection) and MTP (Magnetic Particle Testing). Such methods, however, are complicated and take long time and also require much cost. In this study, defect diagnostics were tested for the coating layer of an industrial gas turbine blade, using an infraredthermography camera. Since the infrared thermography method can check a temperature distribution on a wide range of area by means of non-contact, it can advantageously save expenses and time as compared to conventional test methods. For the infrared thermography method, however, thermo-load must be applied onto a tested specimen and it is difficult to quantify the measured data. To solve the problems, this essay includes description about producing a specimen of a gas turbine blade (bucket), applying thermo-load onto the produced specimen, photographing thermography images by an infrared thermography camera, analyzing the thermography images, and pre-testing for analyzing defects on the coating layer of the gas turbine blade.

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Measurement of Temperature Field in the Primary Deformation Zone in 2-D Orthogonal Machining Using IR (Infra-Red) Thermography (순수 2 차원 절삭에서 적외선 열화상을 이용한 주변형 영역의 온도 분포 측정)

  • Kim, Myung-Jae;Jung, Hyun-Gi;Hwang, Ji-Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.8
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    • pp.853-862
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    • 2012
  • The present study develops a method for directly measuring the temperature field in the primary deformation zone with a high spatial resolution during 2-D orthogonal machining. This is enabled by the use of a high-speed, charge-coupled device (CCD) based, infra-red (IR) imaging system which allows characteristics of the temperature field such as the location and magnitude of the highest temperature and temperature gradient in the primary deformation zone to be identified. Based on these data, the relation between the machining temperature and the cutting conditions is investigated.

Tensile Characterization of Ceramic Matrix Composites (CMCs) with Nondestructive Evaluation (NDE) Techniques

  • Kim, Jeongguk;Lee, Joon-Hyun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.190-194
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    • 2003
  • Two different types of nondestructive evaluation (NDE) techniques were employed to investigate the tensile behavior of ceramic matrix composites (CMCs). Two NDE methods, ultrasonic testing (UT) and infrared (IR) thermography, were used to assess defects and/or damage evolution before and during mechanical testing. Prior to tensile testing, a UTC-scan and a xenon flash method were performed to obtain initial defect information in light of UT C-scans and thermal diffusivity maps, respectively. An IR camera was used for in-situ monitoring of progressive damages. The IR camera measured temperature changes during tensile testing. This paper has presented the feasibility of using NDE techniques to interpret structural performance of CMCs.

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An Investigation on the Surface Flow Characteristics of Ogive-cylinder using the Infrared Ray Thermogram 3D Mapping Technique (적외선 온도 측정 3차원 매핑 기법을 이용한 오자이브 실린더 표면 유동 특성 파악)

  • LEE, Jaeho
    • Journal of Aerospace System Engineering
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    • v.12 no.4
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    • pp.57-63
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    • 2018
  • IR thermography is a non-invasive method and used for the visualization of the surface temperature of the model. However, this technique only derives 2D results and not quantitative data. The goal of this study is to apply the 3D mapping technique for IR thermography. The wind tunnel model is an ogive-cylinder with a wind speed of 20 m/s ~ 80 m/s and the angle of attack ranging from $0^{\circ}$ to $90^{\circ}$. The real location of the model was made to correspond with the position of the IR image using the makers. Based on this result, quantitative results were obtained. The 3D mapping method was verified by comparing the separation point and the theoretical value.

Determination of Lock-in Frequency in Accordance with Material of Target for Defect Measuring by Lock-in Mid-IR Thermography (위상잠금 중파장 적외선 열화상 기법에 의한 결함 계측에서 측정 대상체의 재질에 따른 위상잠금 주파수 연구)

  • Park, Il-Chul;Kim, Sang-Chae;Lee, Hang-Seo;Kim, Han-Sub;Jung, Hyun-Chul;Kim, Kyeong-Suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.44-51
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    • 2019
  • Three types of samples with defects were measured by lock-in med-IR (infrared) thermography with various lock-in frequencies for different materials. The lock-in method can be used to detect defects when an external energy source is applied to the object, the non-uniformity of the incident thermal energy distribution is eliminated, and the camera's measurement cycle is synchronized with the load cycle of the incident energy source. For inspecting samples with defects, results of thermal images are analyzed when three types of materials, i.e., SM45C, STS316L, and AL6061 are tested and three lock-in frequencies, i.e., 0.08, 0.1, and 0.12 Hz are applied. In this study, the optimal lock-in frequencies were determined by comparing the results of each material and lock-in frequency measured using the mid-IR camera.

Monitoring concrete bridge decks using infrared thermography with high speed vehicles

  • Hiasa, Shuhei;Catbas, F. Necati;Matsumoto, Masato;Mitani, Koji
    • Structural Monitoring and Maintenance
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    • v.3 no.3
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    • pp.277-296
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    • 2016
  • There is a need for rapid and objective assessment of concrete bridge decks for maintenance decision making. Infrared Thermography (IRT) has great potential to identify deck delaminations more objectively than routine visual inspections or chain drag tests. In addition, it is possible to collect reliable data rapidly with appropriate IRT cameras attached to vehicles and the data are analyzed effectively. This research compares three infrared cameras with different specifications at different times and speeds for data collection, and explores several factors affecting the utilization of IRT in regards to subsurface damage detection in concrete structures, specifically when the IRT is utilized for high-speed bridge deck inspection at normal driving speeds. These results show that IRT can detect up to 2.54 cm delamination from the concrete surface at any time period. It is observed that nighttime would be the most suitable time frame with less false detections and interferences from the sunlight and less adverse effect due to direct sunlight, making more "noise" for the IRT results. This study also revealed two important factors of camera specifications for high-speed inspection by IRT as shorter integration time and higher pixel resolution.

Effects of Kyeong points' Acupuncture of Three Hand Yang Collaterals on Facial Thermography of Healthy Human Beings (수삼양경 경혈 자침이 안면부의 체열변화에 미치는 영향)

  • 임정아;김재효;김경식;손인철
    • The Journal of Korean Medicine
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    • v.24 no.2
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    • pp.19-31
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    • 2003
  • Objectives : This study examined effects of kyeong points (經穴)' acupuncture of three hand yang collaterals (手三陽經) on the facial thermography in health subjects, because the kyeong point in Yang collaterals belongs to the characteristic of the five elements (五行)meaning fire (火). Methods : The volunteers who participating in this study rested for 20-30 min. atroom temperature (23-$25^{\circ}C$) before the examination and were informed to avoid smoking, drinking and use of any drugsfor the previous day. The thermography of the face was taken using Infra-Red Imaging System (IR 2000, MEDI-CORE Co., Korea) at time intervals of 15 minutes : at 15 min before, just before and after, 15 min after, 30 min after and 45 min after acupuncture stimulation. Acupuncture was applied to the left kyeong points (經穴)' of three hand yang collaterals (手三陽經) for 30 minutes. Results : The results showed that kyeong points (經穴)' acupuncture of three hand yang collaterals (手三陽經) decreased the temperature of all the areas of the facial surface comparing to those of the control group. Also, it was observed that the quantities of thermal changes following acupuncture of ST36 increased in the all ROIs (regions of interest) compared to those of the control group. Conclusions : Observing the thermography classified by ROI, it was clear that acupuncture of kyeong points (經穴) of three hand yang collaterals (手三陽經) could modulate thermogram of the facial area however, it is necessary to undertake more investigation supporting these results.

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Nondestructive Detection of Defect in a Pipe Using Thermography

  • Choi, Hee-Seok;Joung, Ok-Jin;Kim, Young-Han
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1413-1416
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    • 2005
  • An infrared temperature sensor module developed for the detection of defects in a plate was modified to use in a cylinder. A set of optical fiber leads and a mechanism maintaining sensor-object distance constant were utilized for the modification of the IR sensor module. The detection performance was experimentally investigated, and the measured temperature was also compared with computed temperature distribution. The experimental outcome indicates that the detection of a simulated defect is readily available. The temperature distribution is better for defect detection than that with the previous device. In addition, the measured distribution is comparable to the calculated one using a heat conduction equation. The developed device of defect detection is suitable to be utilized in chemical processes where most of vessels and piping systems are in the shape of a cylinder.

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Tensile Failure Characterization of Composites for Railway Vehicle (철도차량 복합소재의 인장파괴 특성분석)

  • Kim, Jeong-Guk;Kwon, Sung-Tae;Kim, Jung-Seok;Yoon, Hyuk-Jin
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.1231-1235
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    • 2010
  • The tensile failure behavior of polymer matrix composite materials was investigated with the aid of a nondestructive evaluation (NDE) technique. The materials, E-glass fiber reinforced epoxy matrix composites, which are applicable to carbody materials in railway vehicles to reduce weight, were used for this investigation. In order to explain stress-strain behavior of polymer matrix composite sample, the infrared thermography technique was employed. A high-speed infrared (IR) camera was used for in-situ monitoring of progressive damages of polymer matrix composite samples during tensile testing. In this investigation, the IR thermography technique was used to facilitate a better understanding of damage evolution, fracture mechanism, and failure mode of polymer matrix composite materials during monotonic loadings.

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A Study on the Optimized Test Condition of Lock-in IR Thermography by Image Processing

  • Cho, Yong-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.3
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    • pp.276-283
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    • 2012
  • In this study, it was studies the utilization of LIT(lock-in infrared thermography) which can detect defects in welded parts of ship and offshore structures. Quantitative analysis was used through methods of filtering and texture measurement of image processing techniques to find the optimized experimental condition. We verified reliability in our methods by applying image processing techniques in order to normalize evaluations of comparative images that show phase difference. In addition, low to mid exposure showed good results whereas high exposure did not provide significant results in regards to intensity of light exposure on surface. Lock-in frequency was satisfactory around 0.1 Hz regardless of intensity of light source we had. In addition, having the integration time of thermography camera inversely proportional to intensity of exposed light source during the experiment allowed good outcome of results.