• 제목/요약/키워드: Hydraulic Fluid Leakage

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단조프레스기의 유압유 누유영역 영상 감지 시스템 (Image Detection System for Leakage Regions of Hydraulic Fluid in Faring Press Machine)

  • 배성호
    • 한국멀티미디어학회논문지
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    • 제12권11호
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    • pp.1557-1562
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    • 2009
  • 단조프레스기의 유압실에서 배관의 연결부위의 손강으로 인한 누유는 인명피해와 기계 파손의 위험성이 있어 이를 조기에 발견하여 예방하는 시스템이 필요하다. 본 논문에서는 원격지에서 회전형 카메라를 이용하여 유압유의 누유여부를 자동 인식하는 시스템을 구현하였다. 구현한 시스템은 라벨링 과정에서 객체영역을 나타내는 경계사각형을 구하고 경계사각형의 높이와 폭에 대한 비율, 누유형상의 원형도를 이용하여, 올바른 누유영역을 추출하였다. 또한 잡음제거와 영상의 이동과 회전에 대한 보정을 전처리 과정으로 수행한다. 실험을 통하여 제안한 시스템이 여러 가지 조명 환경에서도 누유영역을 정확하게 찾아내는 것을 확인하였다.

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단조프레스기의 유압유 누유 영역 영상 감지 시스템 (Image Detection System for leakage regions of Hydraulic Fluid in Foring Press Machine)

  • 이경환;배성호
    • 한국콘텐츠학회:학술대회논문집
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    • 한국콘텐츠학회 2009년도 춘계 종합학술대회 논문집
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    • pp.35-39
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    • 2009
  • 단조프레스기의 유압실에서 배관의 연결부위의 손상으로 인한 누유는 인명피해와 기계 파손의 위험성이 있어 이를 조기에 발견하여 예방하는 시스템이 필요하다. 본 논문에서는 원격지에서 회전형 카메라를 이용하여 유압유의 누유여부를 자동 인식하는 시스템을 구현 하였다. 구현한 시스템은 레이블링 과정에서 후보누유영역을 나타내는 최소경계사각형(MBR)을 구하고 MBR의 넓이와 높이 및 MBR의 면적과 후보 누유 영역의 면적비를 이용하여, 올바른 누유영역을 추출하였다. 실험을 통하여 제안한 시스템이 여러 가지 조명 환경에서도 누유영역을 정확하게 찾아내는 것을 확인하였다.

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Surface Texturing에 의한 유압부품의 마찰저감 (Surface Texturing in Hydraulic Machine Components for Friction Reduction)

  • 박태조;김민규
    • 드라이브 ㆍ 컨트롤
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    • 제13권1호
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    • pp.27-33
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    • 2016
  • In hydraulic machinery, the hydraulic fluid acts primarily as working fluid and secondarily as a lubricant. Hence, the viscous friction force acting on the sliding components should be reduced to improve the mechanical efficiency. It is now well known that the surface texturing is a useful method for friction reduction. In this study, using a commercial computational fluid dynamics (CFD) code, FLUENT, the lubrication characteristics of a surface textured slider bearing under high boundary pressure difference is studied. The streamlines, velocity profiles, pressure distributions, load capacity, friction force and leakage flowrate are highly affected by the film thickness ratio and the textured region. Partial texturing at the inlet region of the inclined slider bearing can reduce both friction force and leakage flowrate than in the untextured case. The present results can be used to improve the lubrication characteristics of hydraulic machinery.

사판식 피스톤 모터의 정압베어링 윤활특성에 관한 연구 (A Study on Lubrication Characteristic of the Hydrostatic Bearing In Swash Plate Type Piston Motor)

  • 이용범;김광민
    • 동력기계공학회지
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    • 제15권5호
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    • pp.5-9
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    • 2011
  • The hydraulic piston using a hydrostatic bearing has been used widely due to its satisfying performance at very high pressurized circumstance and relative higher power density in comparison to conventional one. For high pressurization, enhanced efficiency and long durability of the hydraulic piston, the design of hydrostatic bearing is at issue, which is installed between piston shoe and swash plate. The performance of the hydrostatic bearing is influenced significantly by the assembly of the piston shoe consisting of circular land and recess. In this study, to estimate the performance of the hydrostatic bearing, the characteristics for lubrication of the assembly of the piston shoe were investigated by measuring a leakage rate of hydraulic fluid under an experimental condition, where a rotating velocity of the piston, hydraulic pressure and temperature of the hydraulic fluid were changed systematically. In addition, a film thickness of the hydraulic fluid on the piston shoe was measured and compared to theoretical one.

유압 피스톤 펌프의 실린더 블록과 밸브 플레이트 사이의 유막 특성 (Fluid Film Characteristics between Cylinder Block and Valve Plates in Oil Hydraulic Piston Pumps)

  • 정재연;송규근;오석형;김종기
    • 유공압시스템학회논문집
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    • 제1권2호
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    • pp.8-14
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    • 2004
  • Abstract: In the oil hydraulic piston pumps the clearance between the valve plate and cylinder block plays an important role for volumetric and overall efficiency. Thus, adequate lubricational fluid film is needed for the interface. In this study, fluid film thickness is measured by a gap sensor and a slip ring under operational conditions to observe the behavior of the lubrication mechanism in detail. To investigate the effect according to the valve plate types in view of the fluid film, three different types were designed. Leakage flow rate and shaft torque were also measured to clarify the effect according to the valve plate types. A broad range of experiments were conducted to provide reasonable data on the effect of fluid film. In this experiments two main parameters were found, of which the one is the discharge pressure and the other is valve plate geometry. As a result, we found that the spherical valve plate could get more stable fluid film thickness, maintain good efficiency for high pressure range than the other types.

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Moment Whirl due to Leakage Flow in the Back Shroud Clearance of a Rotor

  • Tsujimoto, Yoshinobu;Ma, Zhenyue;Song, Bing-Wei;Horiguchi, Hironori
    • International Journal of Fluid Machinery and Systems
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    • 제3권3호
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    • pp.235-244
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    • 2010
  • Recent studies on the moment whirl due to leakage flow in the back shroud clearance of hydro-turbine runners or centrifugal pump impellers are summarized. First, destabilizing effect of leakage flow is discussed for lateral vibrations using simplified models. Then it is extended to the case of whirling motion of an overhung rotor and the criterion for the instability is obtained. The fluid moment caused by a leakage clearance flow between a rotating disk and a stationary casing was obtained by model tests under whirling and precession motion of the disk. It is shown that the whirl moment always destabilizes the whirl motion of the overhung rotor while the precession moment destabilizes the precession only when the precession speed is less than half the rotor speed. Then vibration analyses considering both whirl and precession are made by using the hydrodynamic moments determined by the model tests. For larger overhung rotors, the whirl moment is more important and cause whirl instability at all rotor speed. On the other hand, for smaller overhung rotors, the precession moment is more important and cancels the destabilizing effect of the whirl moment.

누설 유량 계측에 의한 서보밸브 마멸의 인-프로세스 진단 (In-Process Diagnosis of Servovalve Wear using Leakage Flow Measurement)

  • 김경호;한규선;이재천;함영복;김성동
    • 유공압시스템학회논문집
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    • 제1권2호
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    • pp.1-7
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    • 2004
  • In-process diagnosis is essential to achieve predictive maintenance in industrial plants. An in- process diagnosis method was proposed for hydraulic servo systems, which was based upon leakage flow measurement. Leakage due to servovalve wear was analysed and modeled mathematically far computer simulation work. The key idea of diagnosis algorithm is that when monitoring signals, such as servovalve input and load displacement are in steady states, the return-line flow of hydraulic servo systems can be regarded as null-leakage of servovalve. Virtual experiments were performed to ensure effectiveness of the proposed diagnosis method.

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합성 윤활유 및 고압 작동유 누출감지 필름형 센서의 구현 (Implementation of Film Type Sensor for Synthetic Lube Oil and High Pressure Hydraulic Fluid Leak Detection)

  • 박노진;유동근;유홍근
    • 센서학회지
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    • 제23권4호
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    • pp.266-271
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    • 2014
  • Chemical sensors are used in various industrial facilities such high-risk and prevent the leakage of substances, important in life and environmental protection and the safe use of industry, used for management. In particular, high-temperature environments such as power generation equipment of the rotating part due to leakage generated by the various oil, power plants Shut Down, fire, work environment (exposure to various chemical solution and gas leak) and various water, air and soil pollution causes. Thus, over the long term through various channels such as crops and groundwater contamination caused by the slow, serious adverse effect on the ecosystem. In this paper, synthetic lube oil and high pressure hydraulic fluid leakage and immediately detect a new Printed Electronic implementation of technology-based film-type sensors, and its performance test. Thus, industrial accidents and environmental pollution and for early detection of problems, large accidents can be prevented. Experimental results of the synthetic lube oil and high pressure hydraulic fluid solution after the contact time depending on the experiment and the oil solution of the sensor material of the conductive porous PE resistance value by a chemical reaction could be confirmed that rapid increase. Also implemented in the film-type oil sensor electrical resistance change over time of the reaction rate and the synthetic lube oil is about 2 minutes or less, the high pressure hydraulic fluid is less than about 1 minute was. Therefore, more high-pressure hydraulic fluid such as a low volatility synthetic lube oils are the resistance change and the reaction rate was confirmed to be the slowest.

시일이 없는 유압 실린더용 피스톤의 이론해석 (Theoretical Analysis of Sealless Piston for Hydraulic Cylinders)

  • 박태조
    • 유공압시스템학회논문집
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    • 제3권3호
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    • pp.1-7
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    • 2006
  • In this paper, a theoretical analysis is carried out to study the lubrication characteristics of sealless piston for hydraulic cylinders. The analytical pressure distributions are obtained solving one-dimensional Reynolds equation with partially tapered moving piston. Nearly analytical expressions for lateral forces acting on the piston and leakage flow rate through the clearance are also presented. Using the analytical expressions, the influence of design parameters on lubrication characteristics can be easily evaluated without numerical analysis. Composite-shaped piston which minimizes the leakage flow rate is the optimum in sealless piston for hydraulic cylinder.

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전기 인버터 구동 수압 피스톤 펌프 시스템의 효율 성능에 관한 실험적 연구 (An Experimental Study on the Efficiency of the Water Hydraulic Piston Pump System driven by an Electric Inverter)

  • 함영복;박준형;김성동
    • 유공압시스템학회논문집
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    • 제3권4호
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    • pp.1-7
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    • 2006
  • A water hydraulic pump is likely to have serious problems of high leakage, friction and low energy efficiency. A water hydraulic pump has commonly a fixed displacement type and its outlet flow is adjusted by controlling rotation speed of the pump, which can be implemented by using an electric inverter. This study aims to investigate energy efficiency of the water hydraulic pump system which is driven by an electric inverter. The study is based on the experimental results. The pump which is used in the study shows relatively good efficiency and low leakage, low friction as well. The reasons for the good performance of pump is also investigated.

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