• Title/Summary/Keyword: Hydraulic Cylinder

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Characteristics of Near Wake Behind a Circular Cylinder with Serrated Fins (II) - Comparison of Time Mean Flow Fields- - (톱니형 휜이 부착된 원주의 근접후류특성 연구 (II) - 시간평균 유동장 비교 -)

  • Ryu, Byeong-Nam;Kim, Gyeong-Cheon;Bu, Jeong-Suk
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.8
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    • pp.1191-1200
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    • 2002
  • The measurements of velocity vectors are made in the near wake(X/d=5.0) of a circular cylinder with serrated fins. Velocity of fluid which flow through fins decreases as increasing fin height and freestream velocity and decreasing fin pitch. Therefore the velocity distribution at X/d=0.0 has lower gradient with increasing freestream velocity and fin height and decreasing fin pitch. The discontinuity of the streamwise velocity gradient is observed near the fin edge and causes significant changes in V-component velocity distribution in the near wake. This change attributes to the differences in Strouhal number and entraintment flow behavior. Increased turbulent intensity around a circular cylinder due to the serrated fins and entrainment flow are important factors for the recovery of velocity defect. The widths of velocity and turbulent intensity distribution of fin tubes are wider than those of a circular cylinder. The normalized velocity and turbulent intensity distributions with a hydraulic diameter which is proposed in this paper are in closer agreement with those of a circular cylinder.

Measurement of Static and Dynamic Stress and Motion Characteristics of Excavators (굴삭기의 정적/동적 응력 및 구동 특성 계측)

  • Kim, Gyu-Sung;Choung, Joon-Mo;Jang, Young-Sik;Choe, Ick-Hung;Lee, Joon-Hee
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.473-478
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    • 2003
  • This paper presents static and dynamic measurement of the stress and motion characteristics for crawler type excavators. Eight scenarios were prepared for static measurement based on two extreme digging positions, maximum digging reach position and maximum digging force position. The measured items for static motion included stress, cylinder pressure, cylinder stroke and digging force. The measured static stresses showed that asymmetric digging force acting on a bucket induced higher stress level than symmetric one. The measured static pressures and digging forces also agreed with design pressures and design digging forces, respectively. The dynamic measurement was performed for two types of motion, that is, simple reciprocation of each cylinder and actual digging motion. The measured items for dynamic motion were stroke and pressure of each cylinder, stresses on the working device and acceleration on the upper plate of an arm. The measured data showed that the natural frequency of the excavator highly depended on the hydraulic stiffness of cylinders. Digging motion tests revealed that digging motion was closer to static motion rather than dynamic one.

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A study on lubrication characteristics between piston ring and cylinder bore of bent-axis type piston pump for vehicle (차량용 사축식 피스톤 펌프의 피스톤 링과 실린더 보어간의 윤활특성에 관한 연구)

  • Jung, Jae-Youn;Cho, Ihn-Sung;Song, Kyu-Keun;Baek, Il-Hyun;Oh, Seok-Hyung;Jung, Seok-Hoon;Jeong, Yong-Wook
    • Tribology and Lubricants
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    • v.23 no.5
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    • pp.201-206
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    • 2007
  • The bent-axis type piston pump which is driven by the piston rod works on the way that the piston rod drives the cylinder block, so the taper angle of the piston rod and the swivel angle between the cylinder block and the shaft are very important design factors. If the above factors cannot satisfy the conditions of optimum design, the friction loss between the cylinder bore and the piston increases, and the pump can even fail to work under conditions of severe friction and wear. Since the piston reciprocates in the cylinder bore with high velocity, and at the same time it rotates on its own axis and revolves on the center of the cylinder block, the decrease of the volume efficiency generated on account of the leakage between the cylinder bore and the piston. Therefore, to prevent this case, the piston ring is designed at the end of the piston, and the friction characteristics between the piston ring and the cylinder bore are in need of research due to its great influence on the performance of piston pump. Thus, in this paper, the elastic hydraulic oil's lubrication analyses of the film thickness, the pressure distribution, and the friction force, and so on, have been performed, and the lubrication characteristics between the piston ring and the cylinder bore are explored by the results of the numerical analysis, and it is contributed to realize the higher efficiency and the more advanced performance of the bent-axis type piston pump.

Fluid film measurements on the spherical valve plate in oil hydraulic axial piston pumps

  • Kim, J.K.;Jung, J.Y.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.381-382
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    • 2002
  • The Fluid film between the valve plate and the cylinder block was measured by use of a gap sensor and the mercury-cell slip ring unit under real working conditions. During the operating periods, experiments with discharge pressure, revolution speed, and valve geometry was carried out for the fluid film on the valve plate. To investigate the effect of the valve shape, we designed two valve plates each having a different shape; the first valve plate was a plane valve plate. while the second valve plate was a spherical valve plate. It was noted that these two valve plates observed different aspects of the fluid film characteristics between the cylinder block and the valve plate. The leakage flow rate and the shan torque were also investigated in order to clarify the difference between these two types of valve plates. From the results of this study. we found that the spherical valve plate estimated good fluid film patterns and performance more than the other valve plate in oil hydraulic axial piston pumps.

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Application of hydraulic cylinder testing to determine the geotechnical properties of earth-filled dams

  • Rodriguez, Roman F.;Nicieza, Celestino G.;Gayarre, Fernando L.;Lopez, Francisco L. Ramos
    • Geomechanics and Engineering
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    • v.9 no.4
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    • pp.483-498
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    • 2015
  • This article describes a new in-situ load test called the Hydraulic Cylinder Test (HCT) and its application to determine the geotechnical properties of soil-rock mixtures. The main advantages of the test are its easy implementation, speed of execution and low-cost. This article provides a detailed description of the equipment and the test procedure, and examines a case study of its application to determine the geotechnical properties of an earth-filled dam for a tailings pond. The containment dams of the ponds are made from blocks of gypsum and marl, obtained from the excavation of the ponds, mixed in a matrix of sands and clays. The size of the rocks varies between 1 and 30 cm. The HCT is particularly useful for determining the geotechnical properties of this type of soil-rock mixture. Nine HCTs were carried out to determine its strength (c, ${\phi}$) and deformation (B, G) properties. The results obtained were validated using the Bim strength criterion, recently proposed, and some pressure meter tests carried out beforehand. The properties obtained are used to analyze the stability of the dam using computer simulations and a modification to its design is proposed.

A Experimental Study on Wear Characteristics of Cu Alloy for Piston Head and Bush Material of Hydraulic Servo Cylinder (유압 서보실린더의 동합금 피스톤 헤드와 부시의 마멸특성에 관한 실험적 연구)

  • Cho, Yon-Sang;Kim, Young-Hee;Byon, Sang-Min;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.25 no.5
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    • pp.330-334
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    • 2009
  • Hydraulic servo cylinders have been used to control accurately a large machine in power plant. Especially, Piston head and bush of servo cylinder is assembled sleeve and piston head and bush made of Cu alloy and pad sealing part. A damages of sleeve and piston head, bush are caused by friction and wear. Thus, It is necessary to examine friction and wear characteristics of Cu alloys for the piston head and bush. In this study, to be reliable on the piston and cylinder parts, dry friction and wear experiments were carried out with Cu alloys of four kinds of AlBC, PBC, BC and BS using reciprocating friction tester of pin on disk type. From this study, the result was shown that the AlBC and PBC with alloy elements were excellent to resistance wear. As the sliding speed was increased, the wear loss of PBC decreased than another Cu alloy.

Position Control System of a Double-end Rod Hydraulic Cylinder under Variable Flow Rate and Load Conditions (유량 및 부하가 변하는 상태에서의 양로드 유압실린더의 위치제어시스템)

  • Kim, Dae-Cheol;Kim, Dong-Hwa;Lee, Jae-Kyu;Shin, Beom-Soo
    • Journal of Biosystems Engineering
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    • v.34 no.5
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    • pp.331-341
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    • 2009
  • A double-end rod hydraulic cylinder is widely used with a steering valve for the steering control system in large tractors. For the development of automatic steering controller, the feasibility of using a proportional control valve replacing the conventional manual steering valve to control the position of hydraulic steering cylinder was investigated in terms of the max. overshoot, the steady-state error and the rise time. A simulation model for the electrohydraulic steering system with load using AMESim package was developed to be valid so that the proper control algorithm could be chosen through the computer simulation. It could be concluded that the P-control algorithm was sufficient to control the electrohydraulic steering system, where the control frequency should be no greater than 20 Hz at the P-gain of 5. In particular, the performance of the developed steering controller was satisfactory even at the conditions of varying flow rates and loads.

A study on performance improvement of position control system in hydraulic cylinder for heavy construction machinery (건설기계용 유압실린더 위치 제어시스템의 성능개선에 관한 연구)

  • 한석재;박성환;이진걸
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1450-1454
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    • 1996
  • Even though digital control type high speed solenoid valve is a little inferior to analog control type servo valve and proportional control valve in performance, it is cheap and has secure performance against pollutant and simple control circuit. But high speed solenoid valve is hardly used for heavy machinery instead of servo valve or proportional control valve that is used in severe condition because the valve itself is small capacity and it shows wide dead zone during on-off control and chattering of hydraulic cylinder by chattering of pressure. It is desirable to use low-priced and strong pollutant resistant high speed solenoid valve for obtaining reliability of operation from severe working condition because it isn't necessary to acquire response characteristic of high frequency when we consider the characteristic of heavy machinery operation. In this study, PWM control algorithm for pilot pressure control of large capacity pilot operating valve will be used for precision position control of heavy machinery hydraulic cylinder. Not only cost reduction of main control valve but also high reliability of heavy machinery in severe condition can be obtained by using this pilot operating spool valve with high speed solenoid valve.

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Fluid Film Characteristics between Cylinder Block and Valve Plates in Oil Hydraulic Piston Pumps (유압 피스톤 펌프의 실린더 블록과 밸브 플레이트 사이의 유막 특성)

  • Jung J.Y.;Song K.K.;Oh S.H.;Kim J.K.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.2
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    • pp.8-14
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    • 2004
  • Abstract: In the oil hydraulic piston pumps the clearance between the valve plate and cylinder block plays an important role for volumetric and overall efficiency. Thus, adequate lubricational fluid film is needed for the interface. In this study, fluid film thickness is measured by a gap sensor and a slip ring under operational conditions to observe the behavior of the lubrication mechanism in detail. To investigate the effect according to the valve plate types in view of the fluid film, three different types were designed. Leakage flow rate and shaft torque were also measured to clarify the effect according to the valve plate types. A broad range of experiments were conducted to provide reasonable data on the effect of fluid film. In this experiments two main parameters were found, of which the one is the discharge pressure and the other is valve plate geometry. As a result, we found that the spherical valve plate could get more stable fluid film thickness, maintain good efficiency for high pressure range than the other types.

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T—S Fuzzy Model-based Sampled-data Observer Design for Detecting Internal Oil Leakage in Single-rod Hydraulic Cylinder: LMI Approach (편로드 유압실린더 내부 누유 검출을 위한 T—S 퍼지 모델 기반 샘플치 관측기 설계: LMI 접근법)

  • Jee, Sung Chul;Kim, Hyogon;Park, Jeongwoo;Lee, Mun-Jik;Kang, Hyungjoo;Li, Ji-Hong
    • Journal of Ocean Engineering and Technology
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    • v.30 no.5
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    • pp.405-414
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    • 2016
  • This paper presents an internal oil leakage detection problem for a hydraulic single-rod cylinder. We derive the dynamics of the hydraulic cylinder as a state space model, and then design a T—S fuzzy model-based fault detection observer. We adopt an H observer design scheme so that the observer is robust against disturbance and relatively sensitive to the leakage fault. Sufficient design conditions are derived in the form of linear matrix inequalities. A numerical example is provided to verify the proposed techniques.