• 제목/요약/키워드: Hybrid process technology

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Development of hybrid resin to reduce silica in borated water

  • Ramzan Akhtar ;Shahid Latif ;Syed Aizaz Ali Shah ;Shaukat Saeed ;Abdul Aziz
    • Nuclear Engineering and Technology
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    • v.55 no.7
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    • pp.2547-2555
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    • 2023
  • Amberlite IRN-78 resin was incorporated with iron to make a hybrid resin for the removal of silica from the borated water of nuclear power plants. The hybrid resin contained 0.84 wt % iron compounds upon pyrolysis. In batch experiments carried out at room temperature, 1 g of the hybrid resin removed ~60 ㎍ silica from 1 ppm borated water in ~120 min. The efficiency of the hybrid material increased with the resin quantity, decreased with silica concentration, and remained unchanged at different pH values. Freundlich and Temkin isothermal adsorption dominated the silica removal process and followed the pseudo-first-order and intra-particle diffusion mechanism simultaneously. The concentration of the leached iron remained appreciably under the safe limits of 200 ㎍/l during the experiments. This detailed study suggests the use of hybrid resin for the removal of silica from borated water streams and other similar systems.

Phenol Removal by Ozone-Activated Carbon Hybrid Process (오존-활성탄 복합공정에 의한 페놀 제거)

  • Kim, Hwanik;Moon, Ji-Hoon;Chung, Jae Woo
    • Journal of Korean Society of Environmental Engineers
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    • v.36 no.5
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    • pp.311-316
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    • 2014
  • Effects of operating parameters such as activated carbon dose and pH on the phenol oxidation in ozone-activated carbon hybrid process were investigated through a kinetic study. Activated carbon enhanced the self-decomposition of ozone, generating $OH{\cdot}$, thus promoting phenol degradation. The pseudo-first order rate constants of phenol degradation increased and half-life of phenol decreased with activated carbon dose. The increase of pH enhanced $OH{\cdot}$ generation through chain reactions initiated by $OH^-$, therefore increasing the phenol degradation rate. TOC removal efficiency increased about 3.2 times by adding activated carbon in ozonation process.

The Comparison of the Thermal and Mechanical Characteristic in Butt Joint for Ship Structure Thick Plate AH32 Steel by SAW & Hybrid(CO2 Laser+MIG)Welding (조선용 후판 AH32 강에 대한 SAW 및 Hybrid(CO2 Laser+MIG) 맞대기 용접부의 열 및 역학적 특성 비교)

  • Bang, Han-Sur;Oh, Chong-In;Bang, Hee-Seon;Ro, Chan-Seung;Lee, Yoon-Ki;Bong, Hyun-Soo;Lee, Jeong-Soo
    • Journal of Welding and Joining
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    • v.26 no.5
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    • pp.29-35
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    • 2008
  • In this paper concentrate on the comparison of the thermal and mechanical characteristics in Butt joint of ship structure AH32 steel by using hybrid welding and conventional SAW. For this purpose, fundamental welding phenomena of hybrid process using $CO_2$ Laser and MIG is investigated by the experiments and characteristics of thermal and welding residual stress distribution of welded joint in SAW and hybrid welding are understood from the result of FE numerical simulation and experimental values. From the result of this study, it is understood that Laser-MIG hybrid welding have high potential, make substantial saving of time and manufacturing cost and may proves its self robust in the butt joining of thick AH32 steel ship structural plate in the near future.

Adiabatic Analysis of 1180MPa Advanced High Strength Steel by Impact Weight (충격하중에 의한 1180MPa급 초고강도강의 단열해석)

  • Kim, Kun-Woo;Lee, Jae-Wook;Yang, Min-Seok;Lee, Seong-Yeop;Kim, Da-Hye;Lee, Jae-Jin;Mun, Ji-Hoon;Park, Ji-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.93-98
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    • 2022
  • Adiabatic blanking is a method to improve productivity through an autocatalytic cycle that occurs repeatedly through plastic deformation and thermal softening caused by impact energy. In this study, an axisymmetric analysis model comprising a punch, die, holder, and specimen was developed to confirm the temperature and deformation characteristics caused by an impact load. Through this, the impact energy, diameter of the punch, gap between the punch and die, and the effect of the fillet were analyzed. Because this process occurs in a very short time, adiabatic analysis can be performed using the explicit time-integration method. The analysis, confirmed that it is necessary to design a structure capable of increasing the local temperature and plastic deformation by controlling the impact energy, working area, gap, and the fillet.

The present and future of SWRO-PRO hybrid desalination technology development (SWRO-PRO 복합해수담수화 기술의 현재와 미래)

  • Chung, Kyungmi;Yeo, In-Ho;Lee, Wonil;Oh, Young Khee;Park, Tae Shin;Park, Yong-gyun
    • Journal of Korean Society of Water and Wastewater
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    • v.30 no.4
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    • pp.401-408
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    • 2016
  • Desalination is getting more attention as an alternative to solve a global water shortage problem in the future. Especially, a desalination technology is being expected as a new growth engine of Korea's overseas plant business besides one of the solutions of domestic water shortage problem. In the past, a thermal evaporation technology was a predominant method in desalination market, but more than 75% of the current market is hold by a membrane-based reverse osmosis technology because of its lower energy consumption rate for desalination. In the future, it is expected to have more energy efficient desalination process. Accordingly, various processes are being developed to further enhance the desalination energy efficiency. One of the promising technologies is a desalination process combined with Pressure Retarded Osmosis (PRO) process. The PRO technology is able to generate energy by using osmotic pressure of seawater or desalination brine. And the other benefits are that it has no emission of $CO_2$ and the limited impact of external environmental factors. However, it is not commercialized yet because a high-performance PRO membrane and module, and a PRO system optimization technology is not sufficiently developed. In this paper, the recent research direction and progress of the SWRO-PRO hybrid desalination was discussed regarding a PRO membrane and module, an energy recovery system, pre-treatment and system optimization technologies, and so on.

Aldehydes formation in the treatment of humic acid by Ozone/GAC hybrid process (오존/활성탄 혼합공정에 의한 부식산 처리에 따른 알데히드류의 생성특성)

  • Choi, Eun-Hye;Kim, Kei-Woul;Rhee, Dong Seok
    • Analytical Science and Technology
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    • v.18 no.6
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    • pp.535-541
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    • 2005
  • The formation of aldehydes as by-product was investigated in the treatment of humic acid by Ozone/GAC hybrid process. Ozone/GAC hybrid process was operated under varying initial pH (pH 3~pH 11) and temperature ($0^{\circ}C$, $20^{\circ}C$, $40^{\circ}C$) at an ozone dose of 0.08 g $O_3/g$ DOC and GAC amount of 16.5 v/v%. The results were compared with those of GAC adsorption and ozone alone process. The formed aldehydes were derivatized by PFBOA method and quantified by GC/PDECD. Formaldehyde and glyoxal were identified as the substantial aldehydes in the treatment of humic acid by ozone/GAC hybrid process. Quantities of formaldehyde and glyoxal formed in ozone/GAC hybrid process were less than one in ozone alone process. In ozone/GAC hybrid process, formaldehyde was produced with a considerable concentration of 400 ppb at pH 11 and pH 7 at the beginning of the treatment, and then the concentration was decreased with time. And, the concentrations of formaldehyde and glyoxal were increased with an increase of temperature. They were respectively 520 ppb and 120 ppb at the beginning of the treatment at $40^{\circ}C$.

Development of Film Fixing System for Improving Overlap Defects in the Film Insert Injection Molding Process (필름 인서트 사출성형 공정의 오버랩 불량 개선을 위한 필름 고정 시스템 개발)

  • Kim, Jung-Ho;Mun, Ji-Hun;Park, Hong-Seok
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.472-479
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    • 2013
  • We carried out research into an environmentally friendly injection molding process that involves filling the mold with polymer after thin films are fixed into the cavity, without the coating, plating process. Film insert injection molding is a new technique in which molten plastic resin is injected into the cavity after films are precisely attached to the side of the mold wall. In the film insert injection molding process, the insert film is moved by the flow of the molten plastic resin. Overlap defects cause a decline in the productivity and the quality of the manufactured goods. To reduce overlap defects, new injection mold parts are proposed to produce automotive exterior parts using thin films. It is suggested that the best possible method would be to fix the thin films to one side of the mold wall, and develop interior pins to fix the films in the mold. Based on this new pin fixing system, the problem of the film being moved by the flow of the molten resin was improved.

Development of Forging Parts for Solar Electrode Body Using Oxygen-Free Copper Material (무산소동 소재를 활용한 태양광 일렉트로드 바디 단조 부품 개발)

  • Park, Dong-Hwan;Tak, Yun-Hak
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.3
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    • pp.28-35
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    • 2016
  • Forging operations are non-stationary processes occurring because of indirect pressure, generally, under conditions of three-dimensional stress and deformation. Furthermore, due to friction and the constraints of die geometry, deformation is not homogeneous. Material flow and deformation are largely determined by the shape of the tools. It is well known that net-shape forging can improve the mechanical strength of the final product as well as reduce material waste. Oxygen-free copper that is used for electrical and electronic components has excellent electrical and thermal conductivity. Oxygen-free copper parts have a low productivity in cutting process. Thus, the forging process is performed in order to improve the low productivity in cutting process. The forging of oxygen-free copper for electrode body parts was modeled using finite element simulation and forging experiments that were conducted for producing electrode body parts at room temperature. In order to reduce the cost of cutting products, the forging was performed in a closed cavity to obtain near-net or net-shape parts.

In-Use Compliance Emission Testing Analysis Applied in LabVIEW for Engineers

  • Mikhail, Ghaly-Rezk;Lee, Chun-Beom;Choi, Seong-Joo
    • Journal of Practical Engineering Education
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    • v.6 no.2
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    • pp.127-134
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    • 2014
  • Analyzing test data of a vehicle for evaluating its emission performance is an essential process in automotive development field, yet it is intricate and tedious task. In addition, clear understanding and care are required when the analysis process is carried out. Computer software solutions significantly reduce the time and the effort for such analysis. Developing a computer routine to analyze the emission data in a vehicle test demands a complete understanding of the emissions analysis and its related details. In this paper, the principals to develop a LabVIEW analysis routine (VI) are introduced helping automotive engineers comprehend the emission analysis process of a vehicle test data and instruct them to develop similar routines for such analysis.

Optimal Stiffness Design of Self-Piercing Riveting's C-Frame for Multimaterial Joining (다종소재 접합을 위한 SPR(Self-Piercing Riveting)용 C-프레임 강성 최적설계)

  • Shin, Chang-Yeul;Lee, Jae-Jin;Mun, Ji-Hun;Kwon, Soon-Deok;Yang, Min-Seok;Lee, Jae-Wook
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.76-84
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    • 2021
  • In this study, an optimal stiffness model of the C-frame, which was supporting the mold and tool load, was proposed to obtain quality self-piercing riveting (SPR) joining. First, the load path acting on the C-frame structure was identified using topology optimization. Then, a final suggested model was proposed based on the load path results. Stiffness and strength analyses were performed for a rivet pressing force of 7.3 [t] to compare the design performance of the final proposed model with that of the initial model. Moreover, to examine the reliability of continuous and repeated processes, vibration analysis was performed and the dynamic stiffness of the final proposed model was reviewed. Additionally, fatigue analysis was performed to ascertain the fatigue characteristics due to simple repetitive loading. Finally, stiffness test was performed for the final proposed model to verify the analysis results. The obtained results differed from the analysis result by 2.9%. Consequently, the performance of the final proposed model was superior to that of the initial model with respect to not only the SPR fastening quality but also the reliability of continuous and repetitive processes.