• Title/Summary/Keyword: Hot Press Molding

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Study on the Crosslinking Characteristics of LDPE and LLDPE by $\gamma$-Ray Irradiation ($\gamma$-선 조사에 의한 LDPE, LLDPE의 가교특성에 관한 연구)

  • 김정일;박성현;강필현;노영창
    • Polymer(Korea)
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    • v.25 no.5
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    • pp.657-664
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    • 2001
  • In this study. the effects of ${\gamma}$-irradiation on the crosslinking of low density poly ethylene (LLDPE) and linear low density polyethylene (LLDPE) containing crosslinking agents were investigated to find the degree of crosslinking in the polymer. The LDPE and LLDPE specimens were prepared by blending crosslinking agents with each polymers, and by hot-press-molding into a sheet at 13$0^{\circ}C$. The ${\gamma}$-irradiation was conducted at 50 to 150 kGy in nitrogen. The crosslinking percentage in these specimens was measured in relation to the irradiation dose and the type of crosslinking agents. The mechanical properties, thermal properties and crystallinity of specimens were examined as a function of irradiation dose as well. It was found that the degree of crosslinking of the irradiated specimens was increased with increasing irradiation dose and by the addition of crosslinking agents. The mechanical properties and thermal properties of specimens were improved in proportion to an increase in the degree of crosslinking. The crystallinity of original resin was decreased with increasing crosslinking density.

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Development of Curing Process for EMC Encapsulation of Ultra-thin Semiconductor Package (초박형 반도체 패키지의 EMC encapsulation을 위한 경화 공정 개발)

  • Park, Seong Yeon;On, Seung Yoon;Kim, Seong Su
    • Composites Research
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    • v.34 no.1
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    • pp.47-50
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    • 2021
  • In this paper, the Curing process for Epoxy Molding Compound (EMC) Package was developed by comparing the performance of the EMC/Cu Bi-layer package manufactured by the conventional Hot Press process system and Carbon Nanotubes (CNT) Heater process system of the surface heating system. The viscosity of EMC was measured by using a rheometer for the curing cycle of the CNT Heater. In the EMC/Cu Bi-layer Package manufactured through the two process methods by mentioned above, the voids inside the EMC was analyzed using an optical microscope. In addition, the interfacial void and warpage of the EMC/Cu Bi-layer Package were analyzed through C-Scanning Acoustic Microscope and 3D-Digital Image Correlation. According to these experimental results, it was confirmed that there was neither void in the EMC interior nor difference in the warpage at room temperature, the zero-warpage temperature and the change in warpage.

Preparation of Bipolar Plate for Fuel Cell Using CNT/Graphite Nano-Composite

  • Choi, Jong-Min;Kim, Tae-Jin;Hyun, Min-Soo;Peck, Dong-Hyun;Kim, Sang-Kyung;Lee, Byung-Rok;Park, Jong-Soo;Jung, Doo-Hwan
    • Carbon letters
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    • v.6 no.3
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    • pp.181-187
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    • 2005
  • Bipolar plates require some specific properties such as electrical conductivity, mechanical strength, chemical stability, and low permeability for the fuel cell application. This study investigated the effects of carbon nanotube (CNT) contents and process conditions of hot press molding on the electrical and physical properties using CNT 3~7 wt% added graphite nano-composites in the curing temperatures range of 140~$200^{\circ}C$ and pressure of 200~300 kg/$cm^2$. Bulk density, hardness and flexural strength increased with increasing CNT contents, curing pressure and temperature. With the 7 wt% CNT added noncomposite, the electrical resistance improved by 30% and the flexural strength increased by 25% as compared to that without CNT at the temperature of $160^{\circ}C$ and pressure of 300 kg/$cm^2$. These properties were close to the DOE reference criteria as bulk resistance of 13 $m{\Omega}cm$ and tensile strength of 515 kg/$cm^2$.

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Nano-precision Polishing of CVD SiC Using MCF (Magnetic Compound Fluid) Slurry

  • Wu, Yongbo;Wang, Youliang;Fujimoto, Masakazu;Nomura, Mitsuyoshi
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.6
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    • pp.547-554
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    • 2014
  • CVD SiC is a perfect material used for molds/dies in hot press molding of glass lens. In its fabrication process, nano-precision polishing is essential finally. For this purpose, a novel polishing method using MCF (Magnetic Compound Fluid) slurry is proposed. In this method, MCF slurry is supplied into a given gap between the workpiece and a MCF slurry carrier, and constrained within the polishing zone by magnetic forces from permanent magnet. In this paper, after an experimental rig used to actually realize the proposed method has been constructed, the fundamental polishing characteristics of CVD SiC such as the effects of process parameters including MCF slurry composition on work-surface roughness were experimentally investigated. As a result, nano-precision surface finish of CVD SiC was successfully attained with MCF slurry and the optimum process parameters for obtaining the smoothest work-surface were determined.

The Influence of Mechanical Properties with the Number of Recycling of Fiber-reinforced Thermoplastic Composites Damaged by Impact (충격에 의해 손상된 섬유강화 열가소성 수지 복합재료의 재활용 횟수에 따른 물성의 변화)

  • Bae, Kwak Jin;Lee, Joon Seok
    • Composites Research
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    • v.35 no.2
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    • pp.75-79
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    • 2022
  • In this study, the effect of mechanical and chemical properties of glass fiber reinforced thermoplastic (GFRTPs) according to the number of recycling was confirmed. The composite materials were manufactured through a hot press compression molding process using an E-glass chopped strand mat and a polypropylene film. Four specimens were named according to the number of recycled test repeat: First manufacture, 1st Recycle, 2nd Recycle, and 3rd Recycle. To investigate the mechanical properties of the prepared specimen, tensile test, flexural test, drop-weight impact test, differential scanning calorimetry (DSC), and field emission electron gun-scanning electron microscope (FE-SEM) was performed. As a result, as the number of recycling steps repeat, the degree of crystallization, tensile strength, elastic modulus, and flexural strength were increased, but the impact properties were greatly reduced.

A Study on the Processing of Long Fiber-Reinforced Composite Materials for Thermoforming On the Correlation Coefficient between Separation and Orientation (Thermoforming용 長纖維强化 複合材料의 成形工程에 관한 硏究 分離$\cdot$配向의 相關계수)

  • 이동기;김정락;김상필;이우일;김이곤
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1106-1114
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    • 1993
  • A composite material is composed of a reinforcement and a matrix, which determine mechanical characteristics of the molded part. There is no doubt that the properties of a composite material depend not only on the characteristics of the matrix but also on the structure of glass fiber mat and a fiber type of reinforcement. Therefore it is very important to study the composites of reinforcement and the matrix, and to control the fiber type in the process of molding of composite materials. In this study, the specimen was made of a glass fiber mat of 6-7mm thickness by scattering it in the air after cutting the glass fiber mat with needle punching makes change according to the type of needle and the number of times of stretching. First the sheet was made by means of a hot-press after accumulating a matrix and a glass fiber according to each mat structure of glass fiber. It was heated the manufactured sheet with the dry oven and molded it a secondary high temperature compression by a 30 ton oilhydraulic press. A definition of a correlation coefficient is showed up during this period and find it out with the relation of the fiber-matrix separation and the fiber orientation. We studied effects of the glass fiber mat structures on the correlation coefficient.

Preparation and Physical Properties of Bio-Composites Using Kenaf Cultivated in Korea (국내 재배 케나프 섬유를 이용한 바이오복합재의 제조와 물리적 특성)

  • Kim, Dae-Sung;Song, Kyung-Hun
    • Journal of the Korean Society of Clothing and Textiles
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    • v.34 no.11
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    • pp.1889-1899
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    • 2010
  • This study examines the preparation and characterization of Kenaf/Starch bio-composites used as filler and a matrix. Kenaf was cultivated in Chung-ju in Korea, and the Kenaf/Starch bio-composites were prepared under various conditions of kenaf fiber length (1-5 centimeters); the content of Kenaf fiber was 10%, 20%, 30%, and 40%, and the number of composite layers (one-four). Depending on the formation conditions of Kenaf/Starch composites, the physical properties such as tensile strength, elongation, and the young modulus of the Kenaf/Starch composites were measured. In addition, we measured the SEM cross-section images in order to investigate the interfacial adhesion properties of fractured surfaces. As a result, the tensile strength and elongation of the Kenaf/Starch composites were highest in the molding conditions of a hot press at $120^{\circ}C$, 3000PSI of pressure, and for 30 minute periods. The result of measuring the physical properties of the composites manufactured by varying the content of Kenaf fiber when the content of Kenaf fiber was 30% as well the physical properties of the Kenaf/Starch composite was found desirable. It was found that the physical properties improved with more overlapped layers in the composites manufactured by varying the number of overlapped layers. Through the measuring of the SEM cross-section images, we found that the interfacial adhesion state between the filler and matrix of Kenaf/Starch composite greatly affects the physical properties.

Manufacturing of GFRP Sheet Using Plain Weaving Method (평직직조방법을 적용한 GFRP Sheet 제조에 관한 연구)

  • Kim, in Woo;Kim, Hyoung Seok;Lee, Jung Hoon;Lee, Dong Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.8
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    • pp.849-855
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    • 2014
  • The GFRP composite is used for hot press flow molding of automotive components, and the different flow rates of fiber and plastic are likely to induce fiber orientation and inhomogeneity in the material. However, very limited systematic research studies are available on composite materials with superior flow homogeneity and optimized fiber orientation. The inhomogeneity and fiber orientation issues of GFRP composites have still not been resolved through research. The plain weaving method applied to the GFRP prepreg can improve its recyclability, inhomogeneity, fiber flow, structural stability, fiber deformation, surface smoothness, degree of impregnation, and other mechanical properties. The need for more detailed and thorough studies is evidenced.

The Improvement of Interlaminar Shear Strength for Low Density 2-D Carbon/Carbon Composites by Additives (첨가제에 의한 저밀도 2-D 탄소/탄소 복합재의 층간전단강도 개선)

  • 손종석;정구훈;주혁종
    • Polymer(Korea)
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    • v.24 no.6
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    • pp.845-853
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    • 2000
  • The optimum cure cycle and carbonization condition were selected by the DSC and TGA analysis and green bodies were prepared by the method of hot press molding and then carbonized up to 140$0^{\circ}C$. Additives such as graphite powder, carbon black, milled carbon fiber and carbon fiber mat, which were considered to be effective in improving the interlaminar shear strength, were also added to check their effects on the density and porosity of products. Then, their relations with mechanical properties such as ILSS and flexural strength were investigated. The composites added 9 vol% of graphite powder showed the greatest values of ILSS and flexural strength. Otherwise, in case of adding carbon black, the composites showed the slight improvement of ILSS at its contents of 3 vol% but the flexural strength was decreased. When milled carbon fiber and carbon fiber mat were added, the lack of resin and the heat shrinkage during the carbonization caused the delamination, resulting in decreasing the density, ILSS and flexural strength.

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Weight Loss and Morphology of Nitrile Curable PFE and Peroxide Curable PFE after Exposing to $NF_3$ and $O_2$ Remote Plasmas ($NF_3$-와 $O_2$ 리모트 플라즈마 노출에 따른 니트릴 가교 과불소고무와 과산화물 가교 과불소고무의 무게 손실과 모폴로지 특성)

  • Lee, Kyung-Won;Kim, Tae-Ho
    • Polymer(Korea)
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    • v.35 no.2
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    • pp.136-140
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    • 2011
  • The plasma resistances of nitrile curable perfluoro elastomer (NT PFE) and peroxide curable PFE (PO PFE) after exposing to $NF_3$ and $O_2$ remote plasmas were investigated by analyzing weight loss and morphology of O-ring made of PFE. The compounds were designed following the typical formulations of O-ring/seal which were applied in semiconductor and LCD production site. They were blended by an open roll mill, and then, O-ring was finally made by hot press molding and oven curing. The weight loss was calculated and morphology was observed for each atmosphere and temperature by a digital weighing machine and SEM. As results, it was confirmed the weight loss and related morphology were meaningfully different according to the cure type of PFE, filler system, and the species of remote plasma.