• Journal of the Korea Academia-Industrial cooperation Society
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• v.19 no.3
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• pp.147-154
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• 2018

This paper focuses on the development of a support system that can rapidly generate the design data of a hot-form die with cooling channels, commonly known as hot stamping technology. We propose a new process for designing hot-form dies based on our (automated) system, whose main features are derived from the analysis of the design requirements and design process in the current industry. Our design support system consists of two modules, which allow for the generation of a 3D geometry model and its 2D drawings. The module for 3D modeling automation is implemented as a type of CATIA template model based on CATIA V5 Knowledgeware. This module automatically creates a 3D model of a hot-form die, including the cooling channels, that depends on the shape of the forming surface and the number of STEELs (subsets of die product) and cooling channels. It also allows for both the editing of the positions and orientations of the cooling channels and testing for the purpose of satisfying the constraints on the distance between the forming surface and cooling channels. Another module for the auto-generation of the 2D drawings is being developed as a plug-in using CAA (CATIA SDK) and Visual C++. Our system was evaluated using the S/W test based on a user defined scenario. As a result, it was shown that it can generate a 3D model of a hot form die and its 2D drawings with hole tables about 29 times faster than the conventional manual method without any design errors.

• Nuclear Engineering and Technology
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• v.12 no.2
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• pp.88-98
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• 1980

The process of solidification of a single-phase flowing hot fluid in a cylindrical tube has been investigated analytically and experimentally. A series of tests were performed, using paraffin -wax and Wood's metal as flowing hot fluids. These data verified the existing quasistatic numerical analysis model of freezing process developed at Brookhaven National Laboratory In addition, experimental results provided information regarding the effects of various parameters on the .process of transient flowing and freezing through a vertical channel. The experimental apparatus and techniques are described. Comparison of experimental data with predictions of mathematical models for transient molten fluid displacement are presented in graphical form. In addition, the mathematical model is applied to LMFBR post-accident conditions.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.21 no.7
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• pp.6-12
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• 2007

A flat fluorescent lamp (FFL) developed as a light source for LCD TV backlight was used as a light source for general lighting application and its electro-optical characteristics were measured and evaluated. The channels of FFL were formed from a flat glass at high temperature by using a mold. The performance of FFL with lighting future was shown to improve by optimizing the channel profile of FFL. In this paper, the brightness efficiency of FFL with lighting fixture was evaluated and compared with that of the hot cathode fluorescent lamp (HCFL), the major light source for general lighting. The optical efficiency of FFL with future was shown to be 72.7[1m/W].

• Proceedings of the KSME Conference
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• 2004.04a
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• pp.1237-1242
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• 2004

In this study, single-phase heat transfer experiments were conducted with oil cooler with offset strip fin using water. An experimental water loop has been developed to measure the single-phase heat transfer coefficient in a vertical oil cooler. Downflow of hot water in one channel receives heal from the cold water upflow of water in the other channel. Similar to the case of a plate heat exchanger, even at a very low Reynolds number, the flow in the on cooler with offset strip fin remains turbulent. The present data show that the heat transfer coefficient increases with the Reynolds number. Based. On the present data, empirical correlation of the heat transfer coefficient was proposed. Also, performance prediction analysis for oil cooler were executed and compared with experiments. ${\varepsilon}-NTU$ method was used in this prediction program. Independent variables are flow rates and inlet temperature. Compared with experimental data, the accuracy of the program is within the error bounds of ${\pm}5$% in the heat transfer rate.

• Journal of the Institute of Convergence Signal Processing
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• v.20 no.4
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• pp.199-204
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• 2019

In the boundary layer, vortical system has been analyzed by the statistical methods to identify the vortex interaction. However, there are the limitations in explaining vortices by the mean velocity or the standard deviation. This paper proposed a method to establish a frequency analysis by Fourier transform in order to simultaneously investigate various scale vortices. For this purpose, the flow visualization conducted to reveal a standing vortex, a hairpin vortex and a wake region around a hemisphere attached on a flat plate in a water channel. In addition, the velocity where the hairpin vortex was being generated in the wake region was measured by a hot-film anemometer. To observe changes in the vortex interaction, suction was applied through a hole in front of the hemisphere. For the evaluation of the proposed frequency analysis, the existing statistical results were compared to the frequency analysis that corresponds to the qualitative results of the flow visualization.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.12
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• pp.8165-8175
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• 2015

In Korea, summer is hot and humid, and air-conditioners consume lots of electricity. In such case, simultaneous usage of indirect evaporative cooler may reduce the sensible heat and save the electricity. In this study, heat transfer and pressure drop characteristics of indirect evaporative cooler made of aluminum, plastic, plastic/paper are investigated both under dry or wet condition. Results show that indirect evaporation efficiencies of the plastic/paper sample (38.5% ~ 51.4%) are approximately the same as those of the aluminum sample (41.9% ~ 47.5%), and are larger than those of the plastic sample (29.0% ~ 37.4%). This suggests that the plastic/paper sample could be a good substitute to the aluminum sample. However, the pressure drops across the paper channel are 92% ~ 106% larger than those across the aluminum channel. The heat transfer coefficients of the paper channel under dry condition are 15% ~ 44% larger than those of the plastic channel. The increases are 185% ~ 203% for the aluminum channel. The pressure drops of the paper channel are 34% ~ 48% larger than those of the plastic channel and 93% ~ 106% larger than those of the aluminum channel. Rigorous heat transfer analysis reveals that, for the plastic sample, 30% ~ 37% of the wet channels remain dry, whereas all the channels are wet for plastic/paper sample. For aluminum sample, the ratio is 17% ~ 23%.

• Journal of the Korean Society of Propulsion Engineers
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• v.6 no.4
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• pp.1-6
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• 2002

A numerical heat transfer analysis and the structural analysis were performed for the design of sub-scale combustion chamber's coolant passage. The heat flux through the combustion chamber wall was estimated by 2-D heat transfer analysis of compressible hot gas and the result was applied as a thermal boundary condition of 3-D analysis. The heat flux estimated by the present method agreed well with the experimental correlation and proved to be insensitive to cooling condition. So the same thermal boundary condition was applied for various operating conditions. The maximum temperature of combustion chamber wall was predicted by 3-D analysis for single coolant passage and the result will be used for the development of a regeneratively cooled combustion chamber. Also estimated were the stress distribution and structural safety of coolant passage through the static structural analysis.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.12
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• pp.1635-1640
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• 2011

The objective of this study is to design of a cooling system of the over-molding mold for a socket component of an automobile wiper by performing numerical analyses. Hot spots in which the temperature distributions are higher than those of other region, were estimated by an initial over-molding analysis for the initial design of the mold. On the basis of the initial over-molding analysis, two types of cooling system designs with a linear cooling channel and a volumetric heat sink, were considered to improve the cooling characteristics of hot spots. To obtain an appropriate cooling system design, the effects of the diameter and the position of the linear cooling channels on the cooling characteristics and the product qualities were quantitatively examined. In addition, the effects of the design of the volumetric heat sink on the cooling characteristics and deformation distributions in the molded product were investigated. The results of the over-molding analysis of the two types of cooling systems showed that the multi-sliced over-molding mold with a volumetric heat sink can improve both the product quality and the cooling characteristics of the mold.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.4
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• pp.67-72
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• 2004

A regenerative cooling system has been designed through empirical 1-D analysis for a liquid rocket engine of 30-ton-level thrust. The hot-gas-side wall temperature from 1-D analysis shows 100K difference compared to 3D CFD analysis. Two variations of design with same cooling performance are suggested for different maximum channel widths i.e., 4mm and 2mm. The coolant pressure drop of the latter design is higher by 20%. The maximum liner temperature is about 700K when TBC and the thermal resistance of carbon deposit are considered. So film cooling is recommended to increase the cooling capacity as the present cooling capacity is insufficient

• Nuclear Engineering and Technology
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• v.52 no.9
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• pp.1990-1997
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• 2020

To support the safe operation of the Miniature Neutron Source Reactor (MNSR), a thermo-hydraulic transient model using the RELAP5/Mod3.2 code was simulated. The model was verified by comparing the results with the measured and the previously calculated data. The comparisons consisted of comparing the MNSR parameters under normal constant power operation and reactivity insertion transients. Reactivity Insertion Accident (RIA) for three different initial reactivity values of 3.6, 6.0, and 6.53 mk have been simulated. The calculated peaks of the reactor power, fuel, clad and coolant temperatures in hot channel were calculated in this model. The reactor power peaks were: 103 kW at 240 s, 174 kW at 160 s and 195 kW at 140 s, respectively. The fuel temperature reached its maximum value of 116 ℃ at 240 s, 124 ℃ at 160 s and 126 ℃ at 140 s respectively. These calculation results ensured the high inherently safety features of the MNSR under all phases of the RIAs.