• Title/Summary/Keyword: Hot/Cold Process

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Effect of the Nitridation Process on the Characteristics of $SiO_2$ Films Thermally Nitrided by the Hot-Wall Process and the Cold-Wall Process (Hot-Wall 및 Cold-Wall 공정이$SiO_2$ 열적질화막의 특성에 미치는 영향)

  • 이용수;조범무;이용현;서병기
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.25 no.12
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    • pp.1649-1655
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    • 1988
  • Thermally growon SiO2 films were thermally nitrided in a hot-wall furnace and in a RF-heated cold-wall reactor and their characteristics were investigated by the AES and the C-V dmeasurements. The Auger depth profile show that 200\ulcornerSiO2 film nitrided at 1200\ulcorner, for 2hrs by the hot-wall process has a nitrogen-rich layer near the SiOxNy-Si interface. However the nitrogen-ri h layer is not observed in the case of cold-wall process. The maximum flat-band voltage for the SiO2 films nitrided by the hot-wall process is higher than by the cold-wall process, and the peak value of flat-band voltage for the hot-wall process appears the longer nitridation time than that for the cold-wall process. The SiOxNy-Si interface shift toward the Si substrate for the case of the hot-wall process is larger than that for the cold-wall process.

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Development of Hot and Cold Forging Process for Manufacturing a Hub of Dual Clutch Transmission (변속기용 허브 부품 제조를 위한 열간 및 냉간 복합단조 공정 개발)

  • Jo, A.R.;Jeong, M.S.;Lee, S.K.;Cho, Y.J.;Hwang, S.K.
    • Transactions of Materials Processing
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    • v.28 no.6
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    • pp.321-327
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    • 2019
  • In this study, a hot and cold forging process was investigated to produce a complex-shaped hub of dual clutch transmission with low material loss and high productivity. The process was designed by the commercial finite element (FE) analysis program, DEFORM-2D (hot forging) and 3D (cold forging). And, the material flow and ductile fracture characteristics were studied to check the surface crack initiation of the specimen. The simulation results indicated that the proposed process could manufacture the complex-shaped hub with no surface crack and high-efficiency compared to the conventional machining process. For verification the numerical results, the hub of the SCM440 was fabricated by the proposed process and the mechanical properties and microstructure evolution were studied. It was demonstrated that the suggested hot and cold forging process might be useful in producing the key components of the automobile industry as a high-efficiency and environmentally friendly process.

The Spheroidization of Cementite for Cold Heading Quality Steel by Hot Deformation (고온변형에 의한 냉간압조용강의 시멘타이트 구상화 연구)

  • Lee, Ung-Youl;Kang, Ku-Hyun;Bang, Myung-Seong;Nam, Seung-Eui
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.4
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    • pp.211-215
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    • 2004
  • Conventional spheroidization process of cold heading quality steels requires long heat treatment time, and reduction of the heat treatment time is important for improving productivity in the industry. Recently, hot deformation method has been proposed as a means of increasing spherodization kinetics. In this study, the influences of hot deformation on the spherodization behavior of cold heading quality steels were investigated. Hot deformation at the temperature range of $700^{\circ}C$ significantly enhances the spheroidization kinetics. Hot deformation can lead to a substantial reduction of spherodization process time as low as 1~5 hrs.

Hot Pressing after Cold Cyclic Compaction of Alumina Powder Matrix Mixtures -Effects of Cold Cyclic Compaction- (알루미나 분말 기지혼합체의 상온 반복압축 후 가압소결 -상온 반복압축 효과-)

  • Son, G.S.;Suh, J.;Park, B.H.;Kim, K.T.
    • Journal of the Korean Ceramic Society
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    • v.30 no.2
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    • pp.157-163
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    • 1993
  • Hot pressing after cold cyclic compaction of Al2O3 powder mixtures containing SiC whiskers or Al2O3 short fibers is studied with emphasis on the effects of cold cyclic compaction. The green density of the mixtures increases as the cycle number increases and the cyclic pressure becomes higher. The higher green density is also obtained by cold cyclic compaction with the lower pressrue than a single stroke cold compaction. To achieve a higher densification during hot pressing, cold cyclic compaction before hot pressing is more efficient compared to the conventional hot pressing process (without cold cyclic compaction). Moreover, a low cyclic pressure did not affect on toughening mechanism by whisker reinforcement.

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Numerical Analysis on the Thermal Design of a Heat Exchanger for a Cold & Hot Water Mattress Equipped with Thermoelectric Modules (열전소자가 적용된 냉·온수 매트용 전열 모듈의 기초 열설계에 관한 수치해석적 연구)

  • Yang, Ho-Dong;Park, Seul-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.3
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    • pp.113-121
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    • 2021
  • In this study, the thermal characteristics of cold and hot water mattress units equipped with thermoelectric modules were investigated via numerical analyses. Cold and hot water mattress products that are currently in existence use manual methods requiring refrigerants to be added to the hot water boiler. However, the cold and hot water mattress units using thermoelectric modules can provide improved efficiency via energy savings and actively resolving environmental pollution problems. To determine the efficiency of the thermoelectric module, the mattress was modeled and its efficiency was analyzed for the cooling and heating processes using two 100-W-class and one 200-W-class thermoelectric modules, respectively. From the results of this study, it was confirmed that when two 100-W-class modules were used, the application area was larger than when a single 200-W-class module was used, with uniform temperature distribution and improved performance compared to existing products in terms of electrical energy.

Development of the Hybrid Cold-Hot Stamping Process for the 1-Piece Aluminum Door Inner Part (1-Piece 알루미늄 도어 인너 냉간-열간 복합 성형공정 개발)

  • Nam, S.W.;Bae, G.H.
    • Transactions of Materials Processing
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    • v.30 no.5
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    • pp.242-246
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    • 2021
  • Aluminum alloy sheet is being applied to automobiles continuously for the purpose of reducing car body weight. However, due to low formability, there's a limit to application of products with a deep forming depth such as door inner parts. Therefore, the difficult-to-form parts are mainly segmented formed then joined together, which is also disadvantageous as it increases the cost of manufacturing. This study proposes a hybrid cold-hot stamping method for the 1-piece door inner part to reduce cost. To design the stamping process, numerical simulation method is established by using the temperature-dependent mechanical properties of AA6016. The formability according to the hybrid cold-hot stamping method is evaluated using numerical analysis. The suitability of the proposed stamping method is then verified through the stamping tryout.

Integration Forming Technology based on Cold Hot Forging of Clutch Jaw Parts for Farm Machinery (냉열간 단조기술을 적용한 농기계용 클러치 Jaw 부품 일체화 성형기술)

  • Park, Dong-Hwan;Han, Seong-Chul
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.5
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    • pp.489-495
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    • 2015
  • Forging is a manufacturing process involving the shaping of metal using localized compressive forces and the process of deforming metal into a predetermined shape using certain tools and press according to the temperature. Forging provides stronger metal parts than that possible by casting or machining. Conventional clutch jaw parts have been developed through cold forging and precision machining; however, fabrication of integral clutch jaw parts for farm machinery has not been reported yet. These parts were developed by applying a complex forging technology combining cold and hot forging. The integrated forming technology proposed in this study will be useful for reducing the lead-time for manufacturing, improving the accuracy of products, and eliminating the welding process.

Distinction of Hot-Cold Using Fuzzy Inference (퍼지 추론에 의한 한열 판별)

  • Jang, Yun Ji;Kim, Young Eun;Kim, Chul;Song, Mi Young;Rhee, Eun Joo
    • The Journal of the Society of Korean Medicine Diagnostics
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    • v.19 no.3
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    • pp.141-149
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    • 2015
  • Objectives Recently the fuzzy logic is widely used in the decision making, identification, pattern recognition, optimization in various fields. In this study, we propose the fuzzy logic as the objective method of distinguishing hot and cold, the basis of diagnosis in Korean medicine. Methods We developed fuzzy inference system to distinguish whether the subjects had hot or cold. The cold and hot questionnaire of Korean traditional university textbook, the pulse rate and the DITI value of face used in the system. These three kinds of information were defined as 'fuzzy sets,' and 54 fuzzy rules were established on the basis of clinical practitioners' knowledge. The fuzzy inference was performed by using the Mamdani's method. To evaluate the usefulness of the fuzzy inference system, 200 cases of data measured in the Woosuk university hospital of oriental medicine were used to compare the determining hot, normal, cold results obtained from the experts and from the proposed system. Results As a result, 100 cases of "cold", 54 cases of "normal", and 34 cases of "hot" were matched between the experts and the proposed system. This fuzzy system showed the conformity degree of 94%(${\kappa}=0.853$). Conclusions In this study, we could express the process of distinguishing hot-cold using the fuzzy logic for objectification and quantification of hot-cold identification. This is the first study that introduce a fuzzy logic for distinguish pattern identification. The degree of the heat characteristic of the patients inferred by this system could provide a more objective basis for diagnosing the hot-cold of patients.

Sintering Characterization of Alumina Powders by Hot Pressing after Cold Cyclic Compaction -Densification, Grain-Growth and Fracture Toughness- (상온 반복압축 후 가압소결에 의한 알루미나 분말의 소결특성 -치밀화와 결정립 성장 및 파괴인성-)

  • Son, G.S.;Suh, J.;Baik, S.K.;Kim, K.T.
    • Journal of the Korean Ceramic Society
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    • v.30 no.1
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    • pp.62-68
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    • 1993
  • Densification of alumina powder, grain size and fracture toughness of sintered body by hot pressing after cold compaction were investigated and compared to traditional hot pressing process (without cold cyclic compaction). To achieve a higher densification and to reduce the hot pressing time, hot pressing after cold cyclic compaction was more efficient compared to traditional hot pressing. This phenomenon resulted from the increment of packing densityby the acceleration fo rearrangement of powders under cold cyclic compaction. The grain size of sintered body was only dependent on relative density, and densification during hot pressing was governed by thelattice diffusion. Comprisons of grain size, densification mechanism and fracture toughness resulted from hot pressing after/without cold cyclic compaction showed that a low cyclic pressure may not effect on the fragmentation of alumina powders.

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Cold Rolling Process for the Matrix Fabrication of the Mcfc (용융탄산염형 연료전지의 전해질 매트릭스에 관한 연구)

  • Park, Sang-Kill;Rho, Chang-Joo
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.27 no.2
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    • pp.125-131
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    • 1991
  • Electrolyte matrix fabrication process can be classifed as hot pressing, tape casting, callendering, electrophoretic deposition. however, these have limits in practice. Hot pressing is cumbersome method, because of careful heating and cooling. Furthermore, the perfected tile is so fragile that it is difficult to fit in a cell. Therefore this method is not adequate for mass production of the electrolyte matrix. Using electrophoretic deposition method, a very thin matrix can be made, but many attempts of the electrolyte embeding were found to be failure. Tape casting and callendering methods are employed in most of the matrix fabrication for the present. But these methods require lots of water as a solvent, so that coating of the LiAlO sub(2) with electrolyte is difficult. Recently, hot roll milling method has been developed and the perfected matrix was proved to be free from crack. The method, however, needs a roller to make a matrix and a perfected matrix is carefully striped off from the cooled roller. Therefore, this method requires a long time due to the cooling process. The author proposes a cold rolling process. On this method, heated slurry of the LiAlO sub(2) mixed with binder, is rolled with a cold roller. The heated slurry dose not adhere to the roller, since contacted hot slurry is rapidly solidified. Therefore fabrication speed is increased, without getting rid of merits of the hot rolling process.

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