• Title/Summary/Keyword: Honeycomb Sandwich

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Analysis of Sound Insulation Performance of Honeycomb Composite Panels for Cruise Ships (크루즈선박용 허니컴 패널의 차음 성능 해석)

  • Kwon, Hyun-Wung;Hong, Suk-Yoon;Roh, Jae-Ouk;Song, Jee-Hun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.20 no.2
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    • pp.234-240
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    • 2014
  • In this paper, the interface matrix of honeycomb composite panel has been derived by the governing equation of a honeycomb sandwich panel. The interface matrix of honeycomb panel is added to the previously developed transfer matrix method, thus analysis of the multi-layered insulation composite panel with honeycomb is accomplished. Furthermore, predictions of sound transmission loss(STL) for the ship's insulation panel with honeycomb and mineral wool are presented. The insulation performance of the honeycomb used for skin of the ship's insulation panel is better than that of 0.35 mm steel panel by 2dB, approximately. Although honeycomb panel has inefficient insulation performance beside steel panel, honeycomb panel achieve improvements in the performance of weight reduction. The surface density of the panel with honeycomb is rather than with steel by $5.2kg/m^2$. It is decrease in weight by 31.7 %.

A Study for the Characteristic Changes under the Repeated Thermal Exposure in the Process of Repairing Aircraft Sandwich Structures (항공기용 복합재 샌드위치부품의 수리시 열간노출에 따른 물성변화에 관한 연구)

  • 최병근;김돈원;김윤해
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.105-110
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    • 2001
  • Autoclave curing using the vacuum bagging method is widely used for the manufacture of advanced composite prepreg airframe structures. Due to increasing use of advanced composites, specific techniques have been developed to repair damaged composite structures. In order to repair the damaged part, it is required that the damaged areas be removed, such as skin and/or honeycomb core, by utilizing the proper method and then repairing the area by laying up prepreg (and core) then curing under vacuum using the vacuum bagging materials. It shall be cured either in an oven or autoclave per the original specification requirements. Delamination can be observed in the sound areas during and/or after a couple times exposure to the elevated curing temperature due to the repeated repair condition. This study was conducted for checking the degree of degradation of properties of the cured parts and delamination between skin prepreg and honeycomb core. Specimens with glass honeycomb sandwich construction and glass/epoxy prepreg were prepared. The specimens were cured 1 to 5 times at $260^{circ}F$ in an autoclave and each additionally exposed 50, 100 and 150 hours in the $260^{circ}F$ oven. Each specimen was tested for tensile strength, compressive strength, flatwise tensile strength and interlaminar shear strength. To monitor the characteristics of the resin itself, the cured resin was tested using DMA and DSC. As a results, the decrease of Tg value were observed in the specific specimen which is exposed over 50 hrs at $260^{circ}F$. This means the change or degradative of resin properties is also related to the decrease of flatwise tensile properties. Accordingly, minimal exposure on the curing temperature is recommended for parts in order to prevent the delation and maintain the better condition.

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Study on Preliminary Structural Design of Light Weight Small Scale WIG Craft (경량화 소형 위그선 구조 예비 설계에 관한 연구)

  • Kong, Changduk;Park, Hyunbum;Kim, Juil;Lee, Seunghyeon;Yun, Jae-Hwi
    • Journal of Aerospace System Engineering
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    • v.1 no.1
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    • pp.36-44
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    • 2007
  • This study was performed on preliminary structural design of a small scale WIG craft which has been developed as a next generation high speed maritime transportation system in Korea. A composite structure design using the foam-sandwich for main wing and tail fins and the honeycomb sandwich and skin-stringer-ring frame for fuselage was applied for weight reduction as well as structural stability. A commercial FEM code, NASTRAN for was utilized to confirm the structural safety for the reiterate design modifications to meet design requirements including the target weight. Each main wing was jointed with the fuselage by eight high strength insert bolts for easy assembling and disassembling as well as for assuring the required 20 years service life. For control surface structural design, the channel type spar, the foam sandwich skin and the lug joint were adopted.

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Optimal placement of piezoelectric actuator/senor patches pair in sandwich plate by improved genetic algorithm

  • Amini, Amir;Mohammadimehr, Mehdi;Faraji, Alireza
    • Smart Structures and Systems
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    • v.26 no.6
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    • pp.721-733
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    • 2020
  • The present study investigates the employing of piezoelectric patches in active control of a sandwich plate. Indeed, the active control and optimal patch distribution on this structure are presented together. A sandwich plate with honeycomb core and composite reinforced by carbon nanotubes in facesheet layers is considered so that the optimum position of actuator/sensor patches pair is guaranteed to suppress the vibration of sandwich structures. The sandwich panel consists of a search space which is a square of 200 × 200 mm with a numerous number of candidates for the optimum position. Also, different dimension of square and rectangular plates to obtain the optimal placement of piezoelectric actuator/senor patches pair is considered. Based on genetic algorithm and LQR, the optimum position of patches and fitness function is determined, respectively. The present study reveals that the efficiency and performance of LQR control is affected by the optimal placement of the actuator/sensor patches pair to a large extent. It is also shown that an intelligent selection of the parent, repeated genes filtering, and 80% crossover and 20% mutation would increase the convergence of the algorithm. It is noted that a fitness function is achieved by collection actuator/sensor patches pair cost functions in the same position (controllability). It is worth mentioning that the study of the optimal location of actuator/sensor patches pair is carried out for different boundary conditions of a sandwich plate such as simply supported and clamped boundary conditions.

FEM Analysis of Smart Skin Structure Specimen (스마트 스킨 구조물 시편의 유한요소 해석)

  • 전지훈;황운봉
    • Composites Research
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    • v.16 no.4
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    • pp.59-65
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    • 2003
  • FEM analysis of the smart skin structure, and application of the sandwich structures investigated. The honeycomb manufactures only provide stillness of thickness direction and transverse shear modulus. Although these are dominant mechanical properties. the other mechanical properties are needed in FEM analysis. Hence, this work shows procedures of obtaining those mechanical properties. Honeycomb material was assumed to be ar, isotropic material and properties are estimated by its dominant honeycomb properties. The other honeycomb properties are then obtained by mechanical properties of Nomex. Buckling test and three point bending test were simulated by ABAQUS. Both the shell and solid element models were used. The results were compared with experimental results and analytical approaches. They showed good agreements. This study shows a guideline of FEM analysis of smart skin structure using commercial a FEM package.

A Study on 4 Point Bending Strength of Carbon/epoxy Face Sheet and Honeycomb Core Sandwich Composite Structure after Open Hole Damage (카본/에폭시 면재 및 허니컴 코어 샌드위치 복합재 구조의 구멍 손상에 의한 4점 굽힘 강도 연구)

  • Park, Hyunbum
    • Composites Research
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    • v.27 no.2
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    • pp.77-81
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    • 2014
  • In this study, it was performed damage assessment and repair of small scale aircraft adopted on composite. This aircraft adopted the sandwich structure to skin of wing. This study aims to investigate the residual strength of sandwich composites with nomex honeycomb core and carbon fiber face sheets after the open hole damage by the experimental investigation. The 4-point bending tests were used to find the bending strength, and the open hole was applied to introduce the simulated damage on the specimen. The bending strength test results after open hole were compared with the results of no damaged specimen test. In addition, The damaged composite structure was repaired using external patch repair method after removing damaged area. After that, this study presents comparison results of the experimental investigation between the damaged and the repaired specimen. It was found that the bending strength of repaired specimen was recovered up to 95% of undamaged specimen.

An Evaluation of Structural Integrity and Crashworthiness of Automatic Guideway Transit(AGT) Vehicle made of Sandwich Composites (샌드위치 복합재 적용 자동무인경전철 차체 구조물의 구조 안전성 및 충돌 특성 평가 연구)

  • Ko, Hee-Young;Shin, Kwang-Bok;Cho, Se-Hyun;Kim, Dea-Hwan
    • Composites Research
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    • v.21 no.5
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    • pp.15-22
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    • 2008
  • This paper describes the results of structural integrity and crashworthiness of Automatic Guideway Transit(AGT) vehicle made of sandwich composites. The applied sandwich composite of vehicle structure was composed of aluminum honeycomb core and WR580/NF4000 glass fabric/epoxy laminate composite facesheet. Material testing was conducted to determine the input parameters for the composite facesheet model, and the effective equivalent damage model fer the orthotropic honeycomb core material. The finite element analysis using ANSYS v11.0 was dont to evaluate structural integrity of AGT vehicle according to JIS E 7105 and ASCE 21-98. Crashworthiness analysis was carried out using explicit finite element code LS-DYNA3D with the lapse of time. The crash condition was frontal accident with speed of 10km/h at rigid wall. The results showed that the structural integrity and crashworthiness of AGT vehicle were proven under the specified loading and crash conditions. Also, the modified Chang-Chang failure criterion was recommended to evaluate the failure modes of composite structures after crashworthiness event.

Optimum Design of the Laminated Composite Sandwich Plate Structure of Honeycomb Core considering Vibration Characteristics (복합적층 하니콤 코어형 샌드위치 판무구조물의 진동특성을 고려한 최적설계)

  • Seo, J.;Hong, D. K.;Ahn, C. W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.710-715
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    • 1997
  • This paper deals with the analysis of the optimum value of honeycomb core considering variable design parameter. As thickness and height of core rises in design parameter, natural frequency of laminated composite plate increases. The angle-phy has the maximum value when the plate of honeycomb core join to opposite direction. This paper shows that the natural frequency of CFRP was higher than that of GFRP and mode shapes were various at angle-ply.

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Microstrip Antenna for SAR Applications with Microwave Composite Laminates and Honeycomb Cores (복합재료 하니콤 샌드위치 판넬을 이용한 SAR 시스템용 마이크로스트립 안테나 개발)

  • 유치상;이라미;황운봉;박현철;박위상
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.195-198
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    • 2000
  • Microstrip antenna for SAR applications is designed with microwave composite laminates and Nomex honeycomb cores, which becomes an aircraft's structural panel. This study demonstrated fabrication, design procedures and structural and electrical performances of complex antenna system presented. For validating structural rigidity, 3-point bending test is performed, and simulation results for the complex antenna array are compared with measurements for its electrical performance. The results show that this antenna system can be applied in dual polarized synthetic aperture radar and has a good flexural stiffness with comparison of previous sandwich constructions.

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Fatigue Fracture Assessment of Honeycomb Composite Side-Wall Panel Joint for the KTX Tilting Car Body (틸팅차량용 KTX 차체의 하니컴복합재 측벽판 체결부의 피로파괴평가)

  • Jeong, Dal-Woo;Kim, Jung-Seok;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.1
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    • pp.55-60
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    • 2010
  • The honeycomb composite joint structure designed for application to a tilting KTX railroad car body is subjected to bending loads of a cantilever type. Honeycomb sandwich composite panel-joint attached in the real tilting car body was fabricated and sectioned as several beam-joint specimens for the bending test. The fracture behaviors of these specimens under static loads were different from those under cyclic loads. Static bending loads caused shear deformation and fracture in the honeycomb core region, while fatigue cyclic bend loading caused delamination along the interface between the composite skin and the honeycomb core, and/or caused a fracture in the welded part jointed with the steel under-frame. These fracture behaviors could occur in other industrial honeycomb composite joints with similar sub-structures, and be used for improving design parameters of a honeycomb composite joint structure.