• Title/Summary/Keyword: Homogeneous Microstructure

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The Effect of Extrusion Temperatures on Microstructures and Mechanical Properties of Ultra-Fine Structured and Extruded Al81Si19 Alloys (초 미세조직 Al81Si19 합금분말 압출재의 미세조직과 기계적 성질에 미치는 압출온도의 영향)

  • 이태행;홍순직
    • Journal of Powder Materials
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    • v.10 no.5
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    • pp.325-332
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    • 2003
  • The effect of extrusion temperature on the microstructure and mechanical properties was studied in gas atomized TEX>$Al_{81}Si_{19}$ alloy powders and their extruded bars using SEM, tensile testing and wear testing. The Si particle size of He-gas atomized powder was about 200-800 nm. Each microstructure of the extruded bars with extrusion temperature (400, 450 and 50$0^{\circ}C$) showed a homogeneous distribution of primary Si and eutectic Si particles embedded in the Al matrix and the particle size varied from 0.1 to 5.5 ${\mu}m$. With increasing extrusion temperature from 40$0^{\circ}C$ to 50$0^{\circ}C$, the ultimate tensile strength (UTS) decreased from 282 to 236 ㎫ at 300 K and the specific wear increased at all sliding speeds due to the coarse microstructure. The fracture behavior of failure in tension testing and wear testing was also studied. The UTS of extrudate at 40$0^{\circ}C$ higher than that of 50$0^{\circ}C$ because more fine Si particles in Al matrix of extrudate at 40$0^{\circ}C$ prevented crack to propagate.

Application of Friction Stir Process to Improve Surface Reliability of Light Weight Magnesium Alloy (경량 마그네슘 합금의 표면 신뢰성 향상을 위한 마찰교반공정의 적용)

  • Gil, Ung-Chan;Kim, Jae-Yeon;Hyun, Chang-Young
    • Journal of Applied Reliability
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    • v.16 no.2
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    • pp.155-161
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    • 2016
  • Purpose: Purpose of this study is to analyze the effect of particle size as well as number of pass on surface microstructure and hardness of SiC(p)/AZ31 surface composite fabricated by friction stir process (FSP). Method: SiC(p)/AZ31 surface composite containing different size of SiC particle (i. e., $2{\mu}m$ and $8{\mu}m$) was fabricated by multi-pass FSP. Microstructure was observed by scanning electron microscope and surface hardness was determined by Vickers hardness tester. Results: For all the FSPed specimens with and without hardening particles, grain size was refined due to dynamic recrystallization behavior. Surface hardness was observed to increase with decreasing particle size in the composite layer. Increasing number of FSP pass was effective for homogeneous distribution of the hardening particles and for resulting increase in surface hardness. Conclusion: FSP was effective to modify surface microstructure for improving surface hardness of SiC/AZ31 composite.

Effect of Microstructure on Conductivity of W-Cu Composite (W-CU 복합재료의 전도도에 미치는 미세조직의 영향)

  • Lee Young Jung;Park Kwang Hyun;Lee Byung Hoon;Kim Deok-Soo;Kim Young Do
    • Korean Journal of Materials Research
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    • v.15 no.2
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    • pp.85-88
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    • 2005
  • [ $W-15wt.\%$ ] Cu nanocomposite powders are fabricated by ball-milling and subsequent hydrogen-reduction. The compacted parts of $W-15wt.\%Cu$ nanocomposite powders were sintered at $1200^{\circ}C$ for 1 h with various heating rates of 5 and $20^{\circ}C/min$. The homogeneity of the sintered microstructures was evaluated through homogeneity index by the standard deviation of Victor's hardness test. The W-W contiguities were calculated by using Voronoi diagrams. The sintered microstructure with the heating rate of $20^{\circ}C/min$ was more homogeneous and had lower W-W contiguity than that of $5^{\circ}C/min$. The microstructural homogeneity was directly related to the W-W contiguity. Thermal conductivity of the sintered parts with the heating rate of $20^{\circ}C/min$ was higher than that with heating rate of $5^{\circ}C/min$. This phenomenon indicates that the thermal conductivity is affected by the W-W contiguity resulting from the homogeneity of the sintered microstructure.

Microstructure and Mechanical Properties of 3vol%CNT Reinforced Cu Matrix Composite Fabricated by a Powder in Sheath Rolling Method (분말시스압연법에 의해 제조된 3vol%CNT 강화 Cu기 복합재료의 미세조직 및 기계적 성질)

  • Lee, Seong-Hee
    • Korean Journal of Materials Research
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    • v.30 no.3
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    • pp.149-154
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    • 2020
  • A powder-in-sheath rolling method is applied to the fabrication of a carbon nano tube (CNT) reinforced copper composite. A copper tube with outer diameter of 30 mm and wall thickness of 2 mm is used as sheath material. A mixture of pure copper powder and CNTs with a volume content of 3 % is filled in a tube by tap filling and then processed to an 93.3 % reduction using multi-pass rolling after heating for 0.5 h at 400 ℃. The specimen is then sintered for 1h at 500 ℃. The relative density of the 3 vol%CNT/Cu composite fabricated using powder in sheath rolling is 98 %, while that of the Cu powder compact is 99 %. The microstructure is somewhat heterogeneous in width direction in the composite, but is relatively homogeneous in the Cu powder compact. The hardness distribution is also ununiform in the width direction for the composite. The average hardness of the composites is higher by 8Hv than that of Cu powder compact. The tensile strength of the composite is 280 MPa, which is 20 MPa higher than that of the Cu powder compact. It is concluded that the powder in sheath rolling method is an effective process for fabrication of sound CNT reinforced Cu matrix composites.

Microstructure Control and Magnetic Property of Nd-Fe-B Sintered Magnets After Cyclic Heat Treatment (반복 열처리한 Nd-Fe-B 소결 자석의 미세구조 제어 및 자성특성 평가)

  • Kim, Se-Hoon;Kim, Hoon-Sup;Kim, Dong-Hwan;Kim, Young-Do
    • Journal of Powder Materials
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    • v.15 no.6
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    • pp.471-476
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    • 2008
  • Sintered Nd-Fe-B magnets have been widely used due to their excellent magnetic properties, especially for driving motors of hybrid and electric vehicles. The microstructure of Nd-Fe-B magnets strongly affects their magnetic properties, in particular the coercivity. Therefore, a post-sintering process like heat-treatment is required for improving the magnetic properties of Nd-Fe-B sintered magnets. In this study, cyclic heat treatment was performed at temperatures between $350^{\circ}C$ and $450^{\circ}C$ up to 16 cycles in order to control microstructures such as size and shape of the Nd-rich phase without grain growth of the $Nd_{2}Fe_{14}B$ phase. The 2 cycles specimen at this temperature range showed more homogeneous microstructure which leads to higher coercivity of 35 kOe than as-sintered one.

Microstructure Properties of Zinc Oxide Varistor with $Sb_2O_3$ Contents for Low Voltage Application ($Sb_2O_3$함량 변화에 따른 저전압용 ZnO Varistor의 미세구조 특성)

  • 박종주;서정선
    • Korean Journal of Crystallography
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    • v.8 no.2
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    • pp.149-153
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    • 1997
  • ZnO varistor based on ZnO-Bi2O3-Co3O4-MnCO3-Cr2-O3-Sb2O3 system with Sb2O3 contents were studied for grain size variation and microstructure properties. The composition of pure ZnO varistor was observed composition was inhibited owing to formation of Zn7Sb2O12 spinel phase and did not observed abnrmal grain growth. With Sb2O3 contents, the grain sizes of ZnO varistor were remarkably decreased and the microstructure had the distribution of dense and homogeneous grains.

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Effect of laser heat-treatment on microstructure and micro-hardness of HVOF-sprayed WC-CoCr coating

  • Zhang, Shi-Hong;Cho, Tong-Yul;Yoon, Jae-Hong;Fang, Wei;Joo, Yun-Kon;Song, Ki-Oh;Li, Ming-Xi
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.11a
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    • pp.138-139
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    • 2007
  • The microstructure and micro-hardness of high velocity oxygen fuel-sprayed (HVOF) WC-CoCr coatings are comparatively studied for both before and after laser heat-treatment (LT) of the coatings. The results indicate that compared to HVOF WC-CoCro coating, the laser treatment has eliminated the pores almost entirely providing a more homogeneous and densified microstructure. And the compact interface of the coating with substrate is achieved by laser treatment. The thickness of the coating has decreased from 300 ${\mu}m$ to 225 ${\mu}m$ As a result, the average porosity is five times higher in HVOF coating than in the coating by laser treatment. The laser treatment has produced a considerable increment in the hardness of the coating near surface whose average value increases from Hv0.2=1262.4 in the HVOF-sprayed coating to Hv0.2=1818.7 in the coatings treated with laser.

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Magnetic Properties and Microstructure of Nanocrystalline NdFeB Magnets Fabricated by a Modified Hot Working Process

  • Kim, Hyoung-Tae;Kim, Yoon-Bae;Jeon, Woo-Yong;Kim, Hak-Shin
    • Journal of Magnetics
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    • v.7 no.4
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    • pp.138-142
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    • 2002
  • Magnetic properties, microstructure and texture of NdFeB magnets fabricated by a modified hot working process from commercial melt-spun powders (Magnequench; MQPA, MQPB and MQPB+) have been investigated. The hot-pressed isotropic magnet made from MQPA powder, which contains higher Nd content than that of MQPB or MQPB+, shows higher coercivity. The magnet also shows homogenous and fine grains with higher coercivity for higher consolidation pressure. The hot-deformed MQPA magnet shows a strong anisotropy along the press direction with homogeneous platelet Nd$_2$Fe$_{14}$B grains of 50∼100nm in thickness and 200∼500nm in length. The hot-deformed MQPB+ magnet, however, shows low remanence and low coercivity. The microstructure of the magnet consists of two areas; undeformed Nd$_2$Fe$_{14}$B grains and well-aligned but large grains with 3∼4 $\mu$m in length. Low Nd content attributes to the formation of the two different area.

High concentration ratio approximation of linear effective properties of materials with cubic inclusions

  • Mejak, George
    • Coupled systems mechanics
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    • v.7 no.1
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    • pp.61-77
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    • 2018
  • This paper establish a high concentration ratio approximation of linear elastic properties of materials with periodic microstructure with cubic inclusions. The approximation is derived using first few terms of power series expansion of the solution of the equivalent eigenstrain problem with a homogeneous eigenstrain approximation. Viability of the approximation at high concentration ratios is proved by comparison with a numerical solution of the homogenization problem. To this end some theoretical result of symmetry properties of the homogenization problem are given. Using these results efficient numerical computation on a reduced computational domain is presented.

Characteristic Analysis of Particulate Composites According to a Random Microstructure (랜덤 미세구조에 따른 입자 복합재료의 특성분석)

  • Park, Cheon;Kang, Young-Jin;Noh, Yoojeong;Lim, O-Kaung
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.1
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    • pp.23-30
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    • 2017
  • Since shape, size and distribution of particles in particulate composites have spreaded characteristics, properties of particulate composites have variation and also system behavior using particulate composites have variation. However, it is difficult to consider spreaded characteristic of particles so that a system behavior is analysed using homogeneous techniques or using microstructure in local areas. In this study, for considering random variation of particles, RMDFs(random morphology description functions) are used to generate random microstructure and relationship between the number of gaussian functions and spreaded characteristic of particles was analysed using the geometrical moment of area. Also, multi-scale analysis was carried out for cantilever beam with full-random microstructure to study behavior of particulate composites structure. As a result, it is defined that spreaded characteristic of particles and the variation of deflections of cantilever beam are decreased as the number of Gaussian functions(N) is increased and converges at N=200.