• Title/Summary/Keyword: Hollow-part

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Development of Flow Forming Process for Hollow Shaped Parts from Seamless Steel Tube (유동성형을 이용한 중공형 부품 제조공정 개발)

  • Kwon, Y.N.;Kim, S.W.;Kim, B.J.;Park, E.S.;Cha, D.J.
    • Transactions of Materials Processing
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    • v.20 no.8
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    • pp.611-618
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    • 2011
  • Flow forming is an incremental forming process in which rollers are used to form cylindrical parts with repeated turning of both roller and starting material. Both sheet and tube can be used as the starting material. The process is highly useful for producing hollow shaped parts from a tube, with the benefit of the average strain in the final shape being significantly lower than that from a sheet material. In the present study, the flow forming process was studied and optimized for producing a hollow shaped part from seamless steel tube by both experiment and numerical analysis. Upon considering the difficulty of forming seamless steel sheet, the thickness reduction was distributed over several tool paths. In the end, an optimum process condition was attained, and the experiment verified the simulation results.

Behavior of 2-D Biaxial braided hollow composite under bending (굽힘 하중 하에서의 2-D Biaxial Braided 중공형 복합재료의 거동)

  • 서거원;임동진;윤희석
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.12-16
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    • 2000
  • This study is about the effect of braiding on the 2-D biaxial braided hollow composite(BD) compared with unidirectional hollow composite(UD). The specimens were made of T700S Carbon/Epoxy prepreg and T700S dried Carbon yarns. Fiber volume fraction of UD and BD was obtained experimentally and analytically. Fiber volume fraction of BD was derived based on unit cell of braiding yarn section. Bending test was executed to investigate the effect of braiding part. The result of experiment and analysis of fiber volume fraction has good agreement. Bending strength of BD is about 20% higher than that of UD.

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A Study of Spray Characteristics for the Shape of Nozzle by Phase Doppler Analyzer (PDPA를 이용한 노즐의 형상에 따른 분무 특성의 연구)

  • Hwang, S. S.;Lee, H. S.;Kim, J.;Lee, B. G.;Kim, J. C.;Chun, U. H.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.5
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    • pp.199-210
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    • 1998
  • The skill that utilizes atomization of the liquid has been widely used in the field of industry and engineering. Though there are dozens of methods to make atomization, the pressure type injection nozzle is frequently used in washing of parts, pastourization and painting because it has relatively simple system. This study is to reveal the characteristics of atomizing formed by three different types of the pressure type injection nozzle. We measured velocity and diameter of droplet to compare and analyze characteristic of each nozzle. In case of velocity, atomization of hollow-cone nozzle is irregular than others and change of radial direction is especially large. Atomization of flat nozzle is nearly uniform. In case of diameter, atomization of hollow-cone nozzle is increased rapidly, as measurement point become more distant from the center of nozzle. Atomization of flat nozzle has the most fixed magnitude. Accordingly, full-cone nozzle can be used irrespective of the form of subject and hollow-cone nozzle is proper to the occasion to spray large and smooth subject. Also, flat nozzle is proper to the occasion to spray a part of subject and long groove.

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A Study on the Noise and Vibration Damping Performance of RC Hollow Core Slab (중공형 RC 슬래브의 소음 및 진동 감쇠성능에 대한 연구)

  • Kim, Dong Baek;Kim, In Bae;Kim, Jong Hoon;Lee, Jae Won
    • Journal of the Society of Disaster Information
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    • v.15 no.2
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    • pp.292-300
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    • 2019
  • Purpose: To reduce the noise and vibration of reinforced concrete slab structures, the damping performance is to be performed experimentally after installing hollow core or filling it with liquid. Method: Using the hollow rate as an experimental variable, the damping ratio and stiffness of each test specimen at impact load are obtained to determine the difference between the damping ratio and stiffness of the numerical analysis. In addition, the damping effects are reviewed by comparing the difference in the damping ratio and stiffness of a test specimen filled with liquid 50% of the study. Results: Since the difference in resistance between a specimen with or without hollow core is 5%, it is judged that there is no structural problem, and the injection of liquid into the hollow core can increase the damping ratio, which can reduce noise or vibration. Conclusion: At less than 20% of hollow rate, there was little damping effect, and at 30%, damping effect was found. However, if liquid is injected into the hollow core of the specimen, damping rate is shown to increase, and the injection of liquid into the hollow part is believed to reduce noise or vibration.

Safety Evaluation of Void Plywood Slab System with form Work Panel (거푸집 패널이 부착된 중공슬래브의 안전성 평가)

  • Hur, Moo-Won;Chae, Kyoung-Hun;Park, Tae-Won;Kang, Hyun-Wook;Park, Hyun-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.6
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    • pp.185-192
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    • 2021
  • In this study, Full-scale hollow slab Mock-up with VPS(Void Plywood Slab System) was produced. Through Mock-up, the safety of the flat plate hollow slab against short-term sagging and long-term sagging is to be evaluated. The hollow rate of the mock-up specimen to which the hollow core slab was applied was designed to be 24%. When loading through concrete blocks, the most central part of the slab was deflection 8.88mm when loading. However, it shows a safe value compared to the reference value (ln/240=17.93mm) for short-term deflection. As a result of 3 months of measurement of the mock-up experiment, the deflection at the center of the slab increased by 6.792mm from the initial deflection. In addition, it was found that the reference value by the load used suggested by KBC2016 was satisfied.

Centrifugal Induction Coating of Metallic Powders

  • Natanovich, Gafo Yuri;Pavlovich, Kashitsyn Leonid;Aleksandrovich, Sosnovsky Igor
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.985-986
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    • 2006
  • Principal peculiarities of technology for applying coatings of metallic powders on internal surfaces of hollow cylindrical parts by centrifugal method with induction heating from internal surface of part are examined. It is shown that most effective checking and regulating method of sintered powder layer is monitoring the high-frequency current generator power upon contactless pickup indications of external surface temperature of rotating part.

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Optimal Wrist Design of Wrist-hollow Type 6-axis Articulated Robot using Genetic Algorithm (유전자 알고리즘을 이용한 손목 중공형 6축 수직다관절 로봇의 최적 손목 설계에 관한 연구)

  • Jo, Hyeon Min;Chung, Won Jee;Bae, Seung Min;Choi, Jong Kap;Kim, Dae Young;Ahn, Yeon Joo;Ahn, Hee Sung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.109-115
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    • 2019
  • In arc-welding applying to the present automobile part manufacturing process, a wrist-hollow type arc welding robot can shorten the welding cycle time, because feedability of a welding wire is not affected by a robot posture and thus facilitates high-quality arc welding, based on stable feeding with no entanglement. In this paper, we will propose the optimization of wrist design for a wrist-hollow type 6-Axis articulated robot. Specifically, we will perform the investigation on the optimized design of inner diameter of hollow arms (Axis 4 and Axis 6) and width of the upper arm by using the simulation of robot motion characteristics, using a Genetic Algorithm (i.e., GA). Our simulations are based on $SolidWorks^{(R)}$ for robot modeling, $MATLAB^{(R)}$ for GA optimization, and $RecurDyn^{(R)}$ for analyzing dynamic characteristics of a robot. Especially $RecurDyn^{(R)}$ is incorporated in the GA module of $MATLAB^{(R)}$ for the optimization process. The results of the simulations will be verified by using $RecurDyn^{(R)}$ to show that the driving torque of each axis of the writs-hollow 6-axis robot with the optimized wrist design should be smaller than the rated output torque of each joint servomotor. Our paper will be a guide for improving the wrist-hollow design by optimizing the wrist shape at a detail design stage when the driving torque of each joint for the wrist-hollow 6-axis robot (to being developed) is not matched with the servomotor specifications.

Modeling of hollow formation and its dynamics in liquid gas assisted injection molding process

  • Kim, Dong-Hak;Ahn, Kyung-Hyun
    • Korea-Australia Rheology Journal
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    • v.16 no.1
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    • pp.27-33
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    • 2004
  • Application of gas assisted injection molding has been expanded during last two decades because of many advantages such as design flexibility, dimensional stability, reduction of machine tonnages, and so on. However, the surface defects including hesitation mark and gloss difference are observed for thick parts. Difficulties in lay-out of the gas channel and processing condition are another disadvantages. Liquid gas assisted injection molding(LGAIM), in which a liquid with a boiling point lower than the temperature of the polymer melt is injected into the melt stream, and travels with the melt into the mold where it vaporizes and pushes the melt downstream and against the cavity walls to create hollow channels within the part, is a good alternative of the conventional gas assisted injection molding especially in manufacturing simple and very thick parts. Though this is a new frontier of the innovation in the injection molding industry, there is no guideline for the design and processing conditions. In this paper, theoretical analysis has been made to describe the hollow formation dynamics in LGAIM. This model provides an insight into LGAIM process: explains why LGAIM has advantages over conventional gas assisted injection molding, and gives a guideline for the design and processing conditions.

Strengthening of hollow brick infill walls with perforated steel plates

  • Aykac, Sabahattin;Kalkan, Ilker;Seydanlioglu, Mahmut
    • Earthquakes and Structures
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    • v.6 no.2
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    • pp.181-199
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    • 2014
  • The infill walls, whose contribution to the earthquake resistance of a structure is generally ignored due to their limited lateral rigidities, constitute a part of the lateral load bearing system of an RC frame structure. A common method for improving the earthquake behavior of RC frame structures is increasing the contribution of the infill walls to the overall lateral rigidity by strengthening them through different techniques. The present study investigates the influence of externally bonded perforated steel plates on the load capacities, rigidities, and ductilities of hollow brick infill walls. For this purpose, a reference (unstrengthened) and twelve strengthened specimens were subjected to monotonic diagonal compression. The experiments indicated that the spacing of the bolts, connecting the plates to the wall, have a more profound effect on the behavior of a brick wall compared to the thickness of the strengthening plates. Furthermore, an increase in the plate thickness was shown to result in a considerable improvement in the behavior of the wall only if the plates are connected to the wall with closely-spaced bolts. This strengthening technique was found to increase the energy absorption capacities of the walls between 4 and 14 times the capacity of the reference wall. The strengthened walls reached ultimate loads 30-160% greater than the reference wall and all strengthened walls remained intact till the end of the test.