• 제목/요약/키워드: Hollow-part

검색결과 122건 처리시간 0.031초

중공형 금속 복합 재료 부품의 Thixoforging 공정과 문제점 (Thixoforging Process and the Problems of Hollow Type Metal Matrix Composite Part)

  • 이승후;허재찬;강충길
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.808-811
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    • 1997
  • MMC has excellent mechanical properties in many ways in automotive industrial, and get into the spotlight as a light materials substituted for iron and steel. But the know-how about MMC research lack, MMC is expensive and difficult to apply the sound parts. Especially it is difficult to produce the hollow type parts composed with MMC. Therefore, hollow type parts of metal composites by using thixoforming process which as co-existing solidus-liquidus phase, it is very important to obtain forming condition. In this study, MMC billet producted by electro-magnetic stirring and mechanical stirring process is formed to hollow type parts of thixoforming process and inspected of suitability for application. It is optimized production condition, and applied to experiment. After variable materials were produced for thixoforming process, it were inspected of suitability for application by comparsion with mechanical properties. In this study, used materials were A357, A380 10%vol, and 20%vol SiCp, and the size of particultes were 14$\mu\textrm{m}$ and 5.5$\mu\textrm{m}$.

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Investigation of the behavior of reinforced concrete hollow-core thick slabs

  • Al-Azzawi, Adel A.;Abed, Sadeq A.
    • Computers and Concrete
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    • 제19권5호
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    • pp.567-577
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    • 2017
  • This study presents investigation of the behavior of moderately thick reinforced concrete slabs having hollow cores with different parameters. The experimental part of this investigation includes testing eight specimens of solid and hollow-core slab models having (2.05 m) length, (0.6 m) width and (25 cm) thickness under two monotonic line loads. Load versus deflection was recorded during test at mid span and under load. Numerically, the finite element method is used to study the behavior of these reinforced concrete slabs by using ANSYS computer program. The specimens of slab models are modeled by using (SOLID65) element to represent concrete slabs and (LINK180) element to represent the steel bars as discrete axial members between concrete nodes. The finite element analysis has showed good agreement with the experimental results with difference of (4.71%-8.68%) in ultimate loads. A parametric study have been carried out by using ANSYS program to investigate the effects of concrete compressive strength, size and shape of core, type of applied load and effect of removing top steel reinforcement.

전달 행렬법과 유한요소법을 이용한 중공 크랭크축의 강제 진동 해석 (Forced Vibration Analysis of a Hollow Crankshaft by using Transfer Matrix Method and Finite Element Method)

  • 김관주;최진욱
    • 한국자동차공학회논문집
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    • 제5권6호
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    • pp.44-52
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    • 1997
  • As part of the effort to reduce the weight of powertrain, a hollow crankshaft has been designed. The mass reduction of the crankshaft changes the dynamic properties of the crankshaft such as moment of inertia, and torsional, bending stiffness. The purpose of this paper is to compare the dynamic behavior of the hollow crankshaft with that of the original, solid crankshaft. Global dynamic behavior of the crankshaft is analyzed bgy the transfer matrix method(TMM). The crankshaft has been modeled by 38 lumped mass and stiffness elements. The dynamic patameters of each lumped element are provided by Finite Element Method(FEM). The responses of the crankshaft from TMM are fed back as loading conditions to the Finite Element model to obtain dynamic stresses for critical areas of the crankshaft.

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중공 크랭크축 베어링계의 진동해석 (Vibration Analysis of a Hollow Crankshaft Supported by Fluid-film Bearing)

  • 조윤국;김정수
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 1997년도 추계학술대회논문집; 한국과학기술회관; 6 Nov. 1997
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    • pp.333-338
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    • 1997
  • A hollow crankshaft is considered as part of an effort to reduce the weight of the automobile powertrain. Since the resulting mass reduction alters both the inertia and stiffness properties of the crankshaft, the vibration characteristics of the hollow crankshaft needs to be investigated in comparison with the original solid crankshaft. The crankshafts are modeled by 38 lumped mass and stiffness elements, in which the dynamic parameters for each lumped element are obtained by the finite element calculation. The fluid-film bearings supporting the crankshaft give rise to linear spring and damping elements that can be derived from the hydrodynamic bearing model. The transfer matrix method is applied to yield the natural frequencies and mode shapes of the crankshaft vibration. The natural frequencies of the hollow crankshaft are founded to be greater than that of the solid crankshaft, and the incorporation of the bearing stiffness tends to accentuate the difference.

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실내모형실험을 통한 모래지반에서의 중공블록 보강효과 분석 (Analysis of Reinforcement Effect of Hollow Modular Concrete Block on Sand by Laboratory Model Tests)

  • 이철희;신은철;양태철
    • 한국지반공학회논문집
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    • 제38권7호
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    • pp.49-62
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    • 2022
  • 중공블록 기초공법은 육각형의 벌집구조로 제작된 콘크리트 중공블록을 혼합쇄석과 함께 치환 설치하여 연약지반을 보강하고 인위적인 층상지반을 형성하여 얕은 기초의 지지력 증가와 침하량을 감소시키는 지반보강 기초공법이다. 벌집구조의 중공블록은 기하학적으로 경제적인 구조임과 동시에 힘을 균형 있게 배분하는 안정적인 구조로 기초와 쇄석치환 보강층 사이에서 보강재로써 보강효과를 유발하는 것을 단편적으로 확인하였으나, 거동특성 규명은 아직 미비한 상태이다. 본 연구에서는 실내모형실험을 통해 보강재로써 중공블록의 보강효과를 파악하기 위해 실내 평판재하시험을 수행하였다. 하중-침하 곡선에서 비채움 조건(A-1-N)에서는 관입전단파괴가 발생한 반면에 채움 조건(A-1-F)은 항복이 나타나지 않은 선형 곡선을 나타내며, 원지반 대비 3배의 보강효과를 확인하였다. 중공블록의 구속효과 모식도를 바탕으로 중공블록 콘크리트부의 접지응력과 중공부 구속효과에 의한 수직응력 그리고 수평응력이 작용한 내벽의 내주면마찰력에 대한 관계식을 제안하였다. 관계식 계산결과 중공블록의 콘크리트부의 접지력은 재하하중의 약 65%이고, 중공부 단면에 작용하는 구속 수직력은 약 16.5%이고, 내주면마찰력은 약 18.5%로 분담하는 것으로 나타났다. 본 연구를 통해 중공블록이 보강재로써 상재하중이 작용할 때, 중공블록의 중공부 하단에서는 구속효과로 수직응력이 발생하고, 수평방향이 구속상태인 내부 모래에서 수평응력이 내벽에 작용하여 내주면마찰력이 발생하여 중공블록 콘크리트의 관입을 억제하고 선단 응력이 감소하는 거동특성을 규명하였다.

상용차용 중공형 휠 너트 렌치의 냉간단조 공정 개발 (Development of Cold Forging Process of Hollow-type Wheel Nut Wrench for Commercial Vehicles)

  • 김홍석;윤재웅
    • 소성∙가공
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    • 제21권8호
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    • pp.493-498
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    • 2012
  • A wheel nut wrench is one of the hand tools used to loosen and tighten lug nuts on automobile wheels and it has generally a solid-type geometry for commercial vehicles. However, the solid-type wheel nut wrenches manufactured by hot forging processes exhibit several drawbacks such as heavy weight and rough surface finish. Thus, many efforts have been devoted to change the part geometry and improve the manufacturing process. For this purpose, the weight of the final product can be reduced drastically using a hollow tube as the initial stock, which can be manufactured by the more economical manufacturing process of cold forging. In this study, the cold forging of a hollow-type wheel nut wrench for commercial vehicles was designed based on the results of fundamental experiments and CAE analyses using the commercial finite element code DEFORM-3D. In addition, cold forging experiments were conducted on a special-purpose forming machine for hollow wheel nut wrenches in order to validate the designed process sequence. As results, it was found that the final products with a weight reduction of 39% and better surface appearance can be manufactured without any defect with the newly designed cold forging process.

은도금 중공미세구를 이용한 경량 전파흡수체의 제조 (Fabrication of Light Weighted Microwave Absorbers Using Silver-Coated Hollow Microspheres)

  • 김욱중;김선태;김성수;권순길;안준모;김근홍;천창환
    • 한국재료학회지
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    • 제11권11호
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    • pp.941-946
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    • 2001
  • Conductive microspheres with a density of 0.2 g/cc were fabricated by electroless silver plating for application to the light-weighted microwave absorbers. The silver plating was conducted with the variation of plating conditions (sensitizing condition, $AgNO_3$, concentration, amount of reducing agent). Specimens have very low electro-resistivity. Under an optimum processing condition, conductive microspheres with uniform silver plating layer can be produced. Rubber-sphere composites were fabricated and their microwave absorbing properties were measured by HP8722D Network Analyzer. It was found that the lower the electrical resistance of microsphere, the better the microwave absorbing properties. Feasibility of microwave absorbers using this microspheres can be demonstrated with the result of microwave reflection loss of -15 dB and thickness of 1.44 mm.

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도넛형 이방향 중공슬래브의 부착특성에 관한 실험적 연구 (An Experimental Study for Bond Characteristics of Deformed Bar Embedded in Donut Type Biaxial Hollow Slab)

  • 정주홍;강성훈;이승창;최창식;최현기
    • 콘크리트학회논문집
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    • 제25권2호
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    • pp.155-163
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    • 2013
  • 이 연구는 도넛형 이방향 중공슬래브에 매입된 이형철근의 부착특성 및 부착강도 산정을 위한 기초적인 연구이다. 도넛형 이방향 중공슬래브의 철근 부착특성 및 부착강도 산정을 위해 pull-out test를 수행하였다. 도넛형 중공형성체는 슬래브 내부에 배치되어 철근과 중공형성체 사이에 내부의 피복이 형성된다. 이러한 내부피복두께는 외부피복두께보다 상대적으로 작은 피복두께를 가지며 중공형상에 따라 $2.5d_b$보다 작은 내부피복두께가 형성되기 때문에 철근의 부착에 영향을 미치게 된다. 또한 중공형성체가 일정 간격으로 떨어져 배치되어 있으므로 인장철근을 감싸고 있는 피복두께의 조건이 철근의 길이방향으로 변하게 된다. 따라서 도넛형 이방향 중공슬래브의 부착특성을 알아보기 위해서 중공형성체 형상에 따라 부착구간을 구분하였다. 구간별로 내부피복두께에 따른 부착응력-슬립 관계를 확인하였으며, 중공형성체 전 구간에 걸친 부착응력분포를 확인하여 철근의 길이방향에 따른 부착응력의 발현정도를 확인하였다. 또한 구간별 부착응력-슬립 관계를 기반으로 하여 도넛형 중공슬래브의 부착강도를 산정할 수 있는 부착강도 산정 방법을 제안하였다.

Advanced numerical model for the fire behaviour of composite columns with hollow steel section

  • Renaud, C.;Aribert, J.M.;Zhao, B.
    • Steel and Composite Structures
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    • 제3권2호
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    • pp.75-95
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    • 2003
  • A numerical model is presented to simulate the mechanical behaviour of composite steel and concrete columns taking into account the interaction between the hollow steel section and the concrete core. The model, based on displacement finite element methods with an Updated Lagrangian formulation, allows for geometrical and material non linearities combined with heating over all or a part of the section and column length. Comparisons of numerical calculations made using the model with 33 fire resistance tests show that the model is able to predict the fire resistance, expressed in minutes of fire exposure, of composite columns with a good accuracy.

Genetic algorithm optimization of precast hollow core slabs

  • Sgambi, Luca;Gkoumas, Konstantinos;Bontempi, Franco
    • Computers and Concrete
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    • 제13권3호
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    • pp.389-409
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    • 2014
  • Precast hollow core slabs (HCS) are technically advanced products in the precast concrete industry, widely used in the last years due to their versatility, their multipurpose potential and their low cost. Using three dimensional FEM (Finite Element Method) elements, this study focuses on the stresses induced by the prestressing of steel. In particular the investigation of the spalling crack formation that takes place during prestressing is carried out, since it is important to assure the appropriate necessary margins concerning such stresses. In fact, spalling cracks may spread rapidly towards the web, leading to the detachment of the lower part of the slab. A parametric study takes place, capable of evaluating the influence of the tendon position and of the web width on the spalling stress. Consequently, after an extensive literature review on the topic of soft computing, an optimization of the HCS is performed by means of Genetic Algorithms coupled with 3-D FEM models.