• Title/Summary/Keyword: Hollow-part

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형상비를 고려한 중공 플랜지의 밀폐단조 해석

  • 김현수;김용조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.10a
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    • pp.190-190
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    • 2003
  • 동력 전달용 구동부품에 있어서 중공 플랜지 형상의 부품은 흔히 찾아 볼 수 있으며, 이는 높은 강도를 요구하기 때문에 강도향상을 위하여 단조에 의한 제품의 성형 방법이 많이 연구되고 있다. 중공 플랜지형상을 갖는 제품의 제조 방법으로서는 중실 플랜지 형상으로 단조하여 내경부를 절삭가공하는 방법, 중실 소재를 후방압출하여 중공 플랜지형상으로 단조하는 방법, 또는 중공의 초기소재를 사용하여 중공 플랜지형상으로 단조하는 방법이 일반적이다. 본 연구에서는 Fig. 1에 나타낸 것과 같이 중공 플랜지 형상을 갖는 기계 부품의 단조방법에 대해 연구하였으며, 중공 관의 내경을 $d^1$, 외경을 $d^2$, 플랜지부의 외경을 $D^0$, 중공 관의 두께를 t, 플랜지부의 두께를 T로 정의하였다. 중공 플랜지 형상에 있어서 공정 설계의 변수는 다양하겠으나, 본 연구에서는 중공관의 외경과 내경의 형상비 $\alpha$(=$d^2$/$d^1$), 플랜지의 폭과 중공관의 두께비 $\beta$(=B/t) 및 중공관의 두께와 플랜지의 두께비 r(=T/t)의 변화에 따른 성형조건에 관해 고찰하였다. 중공 플랜지 형상의 성형방법으로 Fig. 2에 나타낸 것과 같은 $\circled1$중실소재를 이용한 후방압출단조(backward extrusion forging)방법, $\circled2$중공 소재를 이용한 엎셋(upset forging)방법, $\circled3$중공 소재를 이용한 압조법(injection forging), $\circled4$중실소재를 이용한 압조-압출(injection-extruding forging)법의 4가지의 단조 방법을 제시 하였다. 또한, 유한요소해석을 수행하여 소성유동 형태, 유효변형률, 단조하중을 검토하고. 모델재료인 납을 이용한 실험을 통하여 이를 검증하였다. 이를 바탕으로 산업 현장에서 경험에 의존하였던 공정 설계를 보다 효과적으로 개선하기 위한 단조법을 제시하고자 하였다. 또한 중실 소재를 이용한 중공 플랜지 형상의 단조 방법 중 보다 적절한 단조방법인 압조 단조에 있어서 일반적으로 사용되고 있는 SM10C에 대한 유한요소 해석을 수행하였으며, 제품의 형상비에 따라 폴딩 결함의 발생 유무를 검토하고, 폴딩 결함 없이 단조하기 위한 중공 플랜지의 형상한계 비를 제시하였다.

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A Study of the Microstructure and Provenance Area of Bronze Spoons Excavated from the Ok-dong Site in Andong (안동 옥동유적 출토 청동시(靑銅匙)의 미세조직 및 산지연구)

  • Chung, Kwang-Yong;Lee, Joo-Hyun
    • Journal of Conservation Science
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    • v.25 no.4
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    • pp.411-420
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    • 2009
  • A series of scientific analyses, including ICP-AES, microstructure, and TIMS, were carried out on 5 bronze spoons among 14 bronze artifacts excavated from the Ok-dong site in Andong, North Gyeongsang Province. The results of analysis showed that the bronze spoons were formed from an alloy of no more than 75% Cu and 21~23% Sn, placing it in the category of brassware, with trace elements such as Pb, Fe, and Zn. In particular, plumbum Pb contents of which traces of 0.04% were found, appears to have been added as an impurity during smelting. The microstructure of the bronze spoons suggests that the casting process involved using a spoon-shaped hollow mold, followed by an ropid-cooling process after the shape was perfected at approximately $586^{\circ}C$. After comparison of data measured from thermal ionization mass spectrometry (TIMS) of galena from Korea, China, and Japan, it appears that the raw materials for the bronze spoons included galena (lead sulfide) produced from the southern part of China.

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Design and Construction of 10 kWh Class Flywheel Energy Storage System (10 kWh급 플라이휠 에너지 저장 시스템 설계 및 제작)

  • Jung, S.Y.;Han, S.C.;Han, Y.H.;Park, B.J.;Bae, Y.C.;Lee, W.R.
    • Progress in Superconductivity
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    • v.13 no.1
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    • pp.40-46
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    • 2011
  • A superconductor flywheel energy storage system (SFES) is an electro-mechanical battery which transforms electrical energy into mechanical energy for storage, and vice versa. A 10 kWh class flywheel energy storage system (FESS) has been developed to evaluate the feasibility of a 35 kWh class SFES with a flywheel $I_p/I_t$ ratio larger than 1. The 10 kWh class FESS is composed of a main frame, a composite flywheel, active magnetic dampers (AMDs), a permanent magnet bearing, and a motor/generator. The flywheel of the FESS rotates at a very high speed to store energy, while being levitated by a permanent magnetic bearing and a pair of thrust AMDs. The 10 kWh class flywheel is mainly composed of a composite rotor assembly, where most of the energy is stored, two radial and two thrust AMD rotors, which dissipate vibration at critical speeds, a permanent magnet rotor, which supports most of the flywheel weight, a motor rotor, which spins the flywheel, and a central hollow shaft, where the parts are assembled and aligned to. The stators of each of the main components are assembled on to housings, which are assembled and aligned to the main frame. Many factors have been considered while designing each part of the flywheel, stator and frame. In this study, a 10 kWh class flywheel energy storage system has been designed and constructed for test operation.

A Case of Trichosporon beigelii Esophagitis Presenting Hematemesis with a Large Amorphous Material (토혈과 원통 모양의 토물을 주소로 내원한 Trichosporon beigelii 식도염 1례)

  • Park, Eun-Jung;Hwang, Jin-Bok;Ahn, Wook-Su;Jun, Chang-Ho;Kim, Yong-Jin
    • Pediatric Gastroenterology, Hepatology & Nutrition
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    • v.2 no.1
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    • pp.74-79
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    • 1999
  • We experienced a case of Trichosporon beigelii esophagitis in a 16-month-old boy who was presented with hematemesis with a large amorphous material. A spit-out material was silky, $10{\times}1.2\;cm$ in size and like a part of hollow viscus organ. Emergent gastrofiberscopy revealed that this silky material was teared up from upper and to lower esophagus and was threw with hematemesis. It was suggested that pseudomembrane on esophagus was peeled off followed by mucosal bleeding. Pathologic study revealed this material was pseudomembrane with esophageal mucosa of T. beigelii esophagitis and was teared at lamina propria level from submucosa.

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Two new taxa of Allium (Alliaceae) from Korea: A. koreanum H.J. Choi et B.D. Oh and A. thunbergii var. teretifolium H.J. Choi et B.D. Oh (부추속(부추과)의 두 신분류군: 돌부추, 둥근산부추)

  • Choi, Hyeok-Jae;Jang, Chang-Gee;Ko, Sung-Chul;Oh, Byoung-Un
    • Korean Journal of Plant Taxonomy
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    • v.34 no.2
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    • pp.75-85
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    • 2004
  • Here we described and illustrated two new taxa of Allium (Alliaceae) from southern part of Korea. One new species, A koreanum H. J. Choi et B. U. Oh was clearly distinguished from A. splendens of sect. Reticulato-bulbosa by larger and stellately spreading pale pink perianth, apparently exsert filaments, and conical stigma as well as chromosome number. Another new variety, A. thunbergii var. teretifolium H.J. Choi et B.U. Oh was also easily distinguished from its relatives, var. thunbergii and var. deltoides by terete and hollow leaf blade. Keys to the two species of Allium sect. Reticulato-bulbosa and the three varieties of A. thunbergii (sect. Sacculiferum) in Korea were described.

MoS2/Montmorillonite Nanocomposite: Preparation, Tribological Properties, and Inner Synergistic Lubrication

  • Cheng, Lehua;Hu, Enzhu;Chao, Xianquan;Zhu, Renfa;Hu, Kunhong;Hu, Xianguo
    • Nano
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    • v.13 no.12
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    • pp.1850144.1-1850144.13
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    • 2018
  • A nano-$MoS_2$/montmorillonite K-10 (K10) composite was prepared and characterized. The composite contains two types of 2H-$MoS_2$ nanoparticles. One is the hollow spherical $MoS_2$ with a size range of 75 nm, and the other is the spherical nano cluster of $MoS_2$ with a size range of 30 nm. The two kinds of nano-$MoS_2$ were formed via assembly of numerous $MoS_2$ nano-platelets with a size of ~10 nm. A tribological comparison was then made among nano-$MoS_2$/K10, K10, nano-$MoS_2$ and a mechanical mixture of K10 and nano-$MoS_2$. K10 reduced the wear but slightly increased the friction. Nano-$MoS_2$ remarkably reduced both friction and wear. The mechanical mixture demonstrated better wear resistance than nano-$MoS_2$, indicating a synergistic anti-wear effect of nano-$MoS_2$ and K10. The synergistic effect was reinforced using nano-$MoS_2$/K10 instead of the mechanical mixture. A part of the $MoS_2$ in the contact region always lubricated the friction pair, and the rest formed a tribofilm. K10 segregated the friction pair to alleviate the ablation wear but magnified the abrasive wear. S-$MoS_2$ protects K10 and they together function as both a lubricant and an isolating agent to reduce the ablation and abrasive wear.

Load and Deflection Recovery Capacities of PSC Girder with Unbonded PS H-Type Steel

  • Kim, Jong Wook;Kim, Jang-Ho Jay;Kim, Tae-Kyun;Lee, Tae Hee;Yang, Dal Hun
    • International journal of steel structures
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    • v.18 no.4
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    • pp.1336-1349
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    • 2018
  • Generally, a precast prestressed concrete (PSC) beam is used as girders for short-to-medium span (less than 30 m) bridges due to the advantages of simple design and construction, reduction of construction budget, maintenance convenience. In order to increase the span length beyond 50 m of precast PSC girder, PSC hollow box girder with unbonded prestressed H-type steel beam placed at the compressive region is proposed. The unbonded compressive prestressing in the H-type steel beams in the girder is made to recover plastic deflection of PSC girder when the pre-stressing is released. Also, the H-steel beams allow minimization of depth-to-length ratio of the girder by reducing the compressive region of the cross-section, thereby reducing the weight of the girder. A quasi-static 3-point bending test with 4 different loading steps is performed to verify safety and plastic deflection recovery of the girder. The experimental results showed that the maximum applied load exceeded the maximum design load and most of the plastic deflection was recovered when the compressive prestressing of H-type steel beams is released. Also using prestressed H-type steel as compression reinforcements in the upper part of cross section, repair and restoration difficulty and cost of PSC girders should be significantly reduced. The study result and analysis are discussed in detail in the paper.

A Convergent Study on the Structural Analysis of Stabilizer at Light and Large Sized Cars (경차와 대형차에서의 스테빌라이저들의 구조해석에 관한 융합연구)

  • Choi, Kye-Kwang;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.12 no.2
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    • pp.173-177
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    • 2021
  • In this study, the torsional rigidity and durability of the stabilizer models with the hollow axis of light and large sized cars were compared and investigated each other. Model 1 was applied with the moment more than three times as much as model 2, but the maximum deformation of model 1 was seen to be about 2.6 times larger than that of model 2. Commonly, models 1 and 2 are seen to get the most stress at the neck of stabilizer bar link. Also, the maximum stress of model 1 was about 2.9 times larger than that of model 2. Model 1 at large car showed more than 20 times more deformed energy than model 2 at small car. Overall, it could be examined that the deformation energy of the bracket part on the side where the moment fixing the stabilizer bar was applied was greater than that of the stabilizer. It is thought that the analysis results in this study can be helped at the design of its convergent research as a durable component of the stabilizer at a light or large sized car.

Behavior of Hollow Box Girder Using Unbonded Compressive Pre-stressing (비부착 압축 프리스트레싱을 도입한 중공박스 거더의 거동)

  • Kim, Sung Bae;Kim, Jang-Ho Jay;Kim, Tae Kyun;Eoh, Cheol Soo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.3A
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    • pp.201-209
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    • 2010
  • Generally, PSC girder bridge uses total gross cross section to resist applied loads unlike reinforced concrete member. Also, it is used as short and middle span (less than 30 m) bridges due to advantages such as ease of design and construction, reduction of cost, and convenience of maintenance. But, due to recent increased public interests for environmental friendly and appearance appealing bridges all over the world, the demands for longer span bridges have been continuously increasing. This trend is shown not only in ordinary long span bridge types such as cable supported bridges but also in PSC girder bridges. In order to meet the increasing demands for new type of long span bridges, PSC hollow box girder with H-type steel as compression reinforcements is developed for bridge with a single span of more than 50 m. The developed PSC girder applies compressive prestressing at H-type compression reinforcements using unbonded PS tendon. The purpose of compressive prestressing is to recover plastic displacement of PSC girder after long term service by releasing the prestressing. The static test composed of 4 different stages in 3-point bending test is performed to verify safety of the bridge. First stage loading is applied until tensile cracks form. Then in second stage, the load is removed and the girder is unloaded. In third stage, after removal of loading, recovery of remaining plastic deformation is verified as the compressive prestressing is removed at H-type reinforcements. Then, in fourth stage, loading is continued until the girder fails. The experimental results showed that the first crack occurs at 1,615 kN with a corresponding displacement of 187.0 mm. The introduction of the additional compressive stress in the lower part of the girder from the removal of unbonded compressive prestressing of the H-type steel showed a capacity improvement of about 60% (7.7 mm) recovery of the residual deformation (18.7 mm) that occurred from load increase. By using prestressed H-type steel as compression reinforcements in the upper part of cross section, repair and rehabilitation of PSC girders are relatively easy, and the cost of maintenance is expected to decrease.

A Study on Feasibility and Applicability of Pneumatic Waste Collection System (쓰레기 수송관로 방식의 적용사례 및 실용에 관한 연구)

  • 민병균;이재영;최상일
    • Journal of Korea Soil Environment Society
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    • v.2 no.1
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    • pp.109-117
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    • 1997
  • The dust chute was a part of equipment in apartment which have been settled down as new residential style in this country since 1960s. However, the dust chute was destructed by results of social discussion, and it ended up old remains which cannot be found in new towns. Nowadays, chute was substituted a collecting system from extra collecting sites which were prepared near residential area. This phenomenon was caused by the poor separating collection. Since the early part of 1995, the whole vocal operating the volume-base charge system has been placed as the institution capable of recycling and separating collection of residential wastes in this country. People pursue the residential quality which is suitable to the Greenround period. Such a diverse effort corresponding to the social change can be also accomplished in the field of waste collecting transportation. In this paper, the local heating system and waste combustion site and hollow are already applied to the new residential area in the form of housing development. After investigating of the waste collecting transportation method in other countries related to such facilities, this paper represents the feasibility and applicability of pneumatic waste collection system which is used practically in the new housing complex and large facilities in other countries.

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