• Title/Summary/Keyword: Hole Deformation

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Application of Initial Stress Method on Elasto-plastic Problem in Boundary Element Method (경계요소법의 탄소성문제에 대한 초기응력법의 적용)

  • Soo, Lyong-Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.6 s.150
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    • pp.683-692
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    • 2006
  • The BEM, known as solving boundary value problems, could have some advantages In solving domain problems which are mostly solved by FEM and FDM. Lately, in the elastic-plastic nonlinear problems, BEM could provide the subdomain approach for the region where the plastic deformation could occur and the unknown nodal displacement of this region are added as the unknown of the boundary integral equation for this approach. In this paper, initial stress method was used to establish the formulation of such BEM approach. And a simple rectangular plate having a circular hole was analyzed to verify the suggested method and the result is compared with that from FEM. It is shown that the result of two methods are showing similar stress-strain curves at the root of perforated plate and furthermore the plastic deformation obtained by BEM shows more reasonable behavior than that of FEM.

Transient Thermoelastic Analysis and 3 Dimensional Stress Analysis of Carbon/Carbon Brake Disks (탄소/탄소 브레이크 디스크의 과도기 열탄성 해석과 3차원 응력해석)

  • 오세희;유재석;김천곤;홍창선;김광수
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.11a
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    • pp.147-152
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    • 2000
  • This paper presents the thermoelastic analysis and 3-D failure analysis of the carbon/carbon brake disk. The mechanical properties of the carbon/carbon brake disk were measured for both in-plane and out of plane directions. The mechanical properties were used as the input of the thermoelastic analysis and 3-D stress analysis for the brake disk. The gap between rotor clip and clip retainer was an important parameter in the loading transfer mechanism of the rotor. The change of gap was considered separating the mechanical deformation and thermal deformation. Because the rotor clip and clip retainers were not contacted, the clip retainers and rivets were excluded from the rotor analysis model. The disk was modeled by using the cyclic symmetry condition and the contact problem between the rotor disk and rotor clip was considered. From the results of the 3-D stress analysis, the stress concentration at the key hole of the brake disk was confirmed.

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Structural Analysis of Thermal Expansion of Aluminum Alloy Gearbox Case of High Speed Train (고속전철용 알루미늄합금 감속기 케이스의 열변형에 대한 구조해석)

  • 최진욱;민일홍;김완두;박순원;임영식
    • Proceedings of the KSR Conference
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    • 1999.11a
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    • pp.181-188
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    • 1999
  • For weight reduction of the gearbox of power bogie of high speed train, aluminum alloy is recommended for the material of the gerabox case. In this paper, three models(Steel G/B Case-Steel BRG. Case[model-S], Aluminum G/B Case-Aluminum BRG. Case[model-A], Aluminum G/B Case-Steel BRG. Case[model-AS]) were compared to each other in the view of thermal expansion. The evaluation of the internal load, thermal expansion deformation and lug analysis were executed. It results that the 'model-A' is excessively deformed and fail in the bolt hole of bearing case. Material change of the bearing case to steel(model-AS) is effective to restrain the deformation of the inner radios of the bearing case and to prevent the failure of that.

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Joining High-Strength Steel and Al6061 Sheet Using Hole Clinching Process (Hole 클린칭을 이용한 고장력강판과 Al6061 이종소재의 접합)

  • Ahn, Nam-Sik;Lee, Chan-Joo;Lee, Jung-Min;Ko, Dae-Cheol;Lee, Seon-Bong;Kim, Byung-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.6
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    • pp.691-698
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    • 2012
  • The joining of aluminum and HSS (high-strength steel) by the conventional clinching process is limited by the low formability of HSS. Defects in the clinching joint, such as necking of the upper sheet, cracks, and lack of interlocking, are produced by the different ductility properties of HSS and aluminum. In this study, we propose the hole clinching process for joining Al6061 and SPFC440, in which deformation of SPFC440 is avoided by drilling a hole in the SPFC440. The dimensions of the interlocking in the hole-clinched joint necessary to provide the required joint strength were determined. Based on the volume constant of the hole clinching process, the shapes of the tools were designed by finite element (FE)-analysis. A hole clinching experiment was performed to verify the proposed process. A cross-section of the joint showed good agreement with the results of the FE-analysis. The lap shear strength was found to be 2.56 kN, which is higher than required joint strength.

An Experimental Study on the Chips Remove after the Tapping of Burring Face (버링면의 태핑가공후 칩제거에 관한 실험적연구)

  • 김세환;이종선
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.218-222
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    • 1994
  • The chassis of T.V, cassette, radio and telephone are made up thin-iron plates that makes a lot of female screws to assemble various parts. Then makes hole in the iron plate and forming female screws of burring face after the burring. Female screws forming in thin-iron plate is very difficult working then rolled forming process use of plastic deformation instead of cut forming. In this study goals are solve the trouble problem of industrial field and develop new model tap for prevent chips.

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Simulation Analysis on the Property of Crack Propagation and Growth at High Tension Steel Plate (고장력 강판에서의 크랙 전파 및 성장특성에 대한 시뮬레이션 해석)

  • Kang, Byungmok;Kim, Jengo;Lee, Jaehoon;Cho, Jaeung;Han, Moonsik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.5
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    • pp.471-477
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    • 2015
  • In this study, the property of crack propagation and growth at high tension steel plate existed with center crack is investigated. The behaviors of fracture mechanics due to existence or not of hole near the center crack in specimen and the length of crack length are investigated when the load is applied at the one side end of specimen. Stress, deformation and deformation of this specimen are evaluated through simulation analysis. By the analysis results at this study, stress intensity factors are obtained. The damage happened at machine or structure with crack or defect can be estimated on the basis of study results.

Prediction of Rolling Texture for Mg Alloy AZ31B Sheet using Finite Element Polycrystal Model (유한요소 다결정 모델을 이용한 마그네슘 합금 AZ31B 판재의 압연 집합 조직 예측)

  • Won S. Y.;Kim Y. S.;Na K. H.;Takahashi Hiroshi
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.08a
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    • pp.72-82
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    • 2004
  • The deformation mechanism of hexagonal close-packed materials is quite complicate including slips and twins. A deformation mechanism, which accounts for both slip and twinning, was investigated for polycrystalline hop materials. The model was developed in a finite element polycrystal model formulated with initial strain method where the stiffness matrix in FEM is based on the elastic modulus. We predicted numerically the texture of Mg alloy(AZ31B) sheet by using FEM based on crystal plasticity theory. Also, we introduced the recrystallized texture employed the maximum energy release theory after rolling. From the numerical study, it was clarified that the shrink twin could not be the main mechanism for shortening of c-axis, because the lattice rotation due to twin rejects fur c-axis to become parallel to ND(normal direction of plate). It was showed that the deformation texture with the pyramidal slip gives the ring type pole figure having hole in the center.

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Bonding Property and Reliability for Press-fit Interconnection (Press-fit 단자 접합특성 및 신뢰성)

  • Oh, Sangjoo;Kim, Dajung;Hong, Won Sik;Oh, Chulmin
    • Journal of the Microelectronics and Packaging Society
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    • v.26 no.3
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    • pp.63-69
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    • 2019
  • Soldering technology has been used in electronic industry for a long time. However, due to solder fatigue characteristics, automotive electronics are searching the semi-permanent interconnection technology such as press-fit method. Press fit interconnection is a joining technology that mechanically inserts a press fit metal terminal into a through hole in a board, and induces a strong bonding by closely contacting the inner surface joining of the through hole by plastic deformation of press-fit terminal. In this paper, the bonding properties of press-fit interconnection are investigated with PCB hole size and surface finishes. In order to compare interconnection reliability between the press fit and soldering, the change in resistance of the press-fit and soldering joints was observed during thermal shock test. After thermal cycling, the failure modes are investigated to reveal the degradation mechanism both press-fit and soldering technology.

Force-Deformation Relationship of Bearing-Type Bolted Connections Governed by Bolt Shear Rupture (볼트 전단파단이 지배하는 지압형식 볼트접합부의 힘-변형 관계)

  • Kim, Dae Kyung;Lee, Cheol Ho;Jin, Seung Pyo;Yoon, Seong Hwahn
    • Journal of Korean Society of Steel Construction
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    • v.27 no.1
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    • pp.1-12
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    • 2015
  • Well-designed bolted connections can exhibit excellent ductile behavior through bearing mechanism until the occurrence of bolt shear rupture. The ultimate strength analysis of eccentric bolted connections is an economical and mechanistic approach which uses such ductility. However, the bolt load-deformation relationship, which forms basis of the current practice, is based on very limited combinations of bolt and steel materials. The primary objective of this study was to establish the general bolt force-deformation relationship based on systematic single-bolt bearing connection tests. The test results showed that the projected area of the bolt hole and the strength and thickness of the plate to be connected are the main factors affecting the force-deformation relationship. The results of this study can be used for the instantaneous center of rotation method (ICRM) to achieve more accurate analysis and economical design of a variety of group-bolted connections subjected to eccentric shear.

A Study on Thermal Behavior and Reliability Characteristics of PCBs with a Carbon CCL (카본 CCL이 적용된 PCB의 열거동 및 신뢰성 특성 연구)

  • Cho, Seunghyun;Kim, Jeong-Cheol;Kang, Suk Won;Seong, Il;Bae, Kyung Yun
    • Journal of the Microelectronics and Packaging Society
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    • v.22 no.4
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    • pp.47-56
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    • 2015
  • In this paper, the Thermal behavior and reliability characteristics of carbon CCL (Copper Claded Layer), which can be used as the core of HDI (High Density Interconnection) PCB (Printed Circuit Board) are evaluated through experiments and numerical analysis using CAE (Computer Aided Engineering) software. For the characterization of the carbon CCL, it is compared with the conventional FR-4 core and Heavy Cu core. From research results, the deformation amount of the flexure strength of PCB is the highest with pitch grade carbon and thermal behavior of PCB is lowest as temperature increases. In addition, TC (Thermal Cycling), LLTS (Liquid-to-Liquid Thermal Shock) and Humidity tests have been applied in the PCB with carbon core and the reliability of PCB with carbon core is confirmed through reliability tests. Also, possibility of uneven surface of the via hole and wear of the drill bit due to the carbon fibers are analyzed. surface of the via hole is uniform, the surface of the drill bit is smooth. Therefore, it is proved that the carbon CCL has the drilling workability of the same level as conventional core material.