• 제목/요약/키워드: High-yield process

검색결과 785건 처리시간 0.03초

Exponentially Weighted Moving Average Chart for High-Yield Processes

  • Kotani, Takayuki;Kusukawa, Etsuko;Ohta, Hiroshi
    • Industrial Engineering and Management Systems
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    • 제4권1호
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    • pp.75-81
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    • 2005
  • Borror et al. discussed the EWMA(Exponentially Weighted Moving Average) chart to monitor the count of defects which follows the Poisson distribution, referred to the $EWMA_c$ chart, as an alternative Shewhart c chart. In the $EWMA_c$ chart, the Markov chain approach is used to calculate the ARL (Average Run Length). On the other hand, in order to monitor the process fraction defectives P in high-yield processes, Xie et al. presented the CCC(Cumulative Count of Conforming)-r chart of which quality characteristic is the cumulative count of conforming item inspected until observing $r({\geq}2)$ nonconforming items. Furthermore, Ohta and Kusukawa presented the $CS(Confirmation Sample)_{CCC-r}$ chart as an alternative of the CCC-r chart. As a more superior chart in high-yield processes, in this paper we present an $EWMA_{CCC-r}$ chart to detect more sensitively small or moderate shifts in P than the $CS_{CCC-r}$ chart. The proposed $EWMA_{CCC-r}$ chart can be constructed by applying the designing method of the $EWMA_C$ chart to the CCC-r chart. ANOS(Average Number of Observations to Signal) of the proposed chart is compared with that of the $CS_{CCC-r}$ chart through computer simulation. It is demonstrated from numerical examples that the performance of proposed chart is more superior to the $CS_{CCC-r}$ chart.

구멍갈파래의 고압 균질 전처리 공정을 통한 바이오에탄올 생산용 당화수율 증진 (Enhancement of Saccharification Yield of Ulva pertusa Kjellman by High Pressure Homogenization Process for Bioethanol Production)

  • 최운용;이춘근;안주희;서용창;이상은;정경환;강도형;조정섭;최근표;이현용
    • KSBB Journal
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    • 제26권5호
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    • pp.400-406
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    • 2011
  • This study was investigated to improve the saccharification yield of Ulva pertusa Kjellman by the high pressure homogenization process. It was found that the high pressure homogenization pretreatment effectively destructed the cell wall structures only by using water. The high pressure homogenization process was operated under various conditions such as 10000, 20000 or 30000 psi with different recycling numbers. The optimal condition was determined as 30000 psi and 2 pass of recycling numbers and the sugar conversion yields were 16.02 (%, w/w) of glucose and 14.70 (%,w/w) of xylose, respectively. In the case of enzymatic treating the hydrolyzates with 5 FPU/glucan of celullase and 100 units/mL of amyloglucosidase, 65.8% of carbohydrates was converted into glucose. Using the hydrolysates of Ulva pertusa Kjellman, 48.7% of ethanol was obtained in the culture S.cerevisiae. These results showed that the high pressure homogenization process could efficiently hydrolyze the marine resource by using only water for bioethanol production.

이온빔 스퍼터링법에 의한 다층막의 표면특성변화 (The surface propery change of multi-layer thin film on ceramic substrate by ion beam sputtering)

  • 이찬영;이재상
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 추계학술대회 논문집 Vol.21
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    • pp.259-259
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    • 2008
  • The LTCC (Low Temperature Co-fired Ceramic) technology meets the requirements for high quality microelectronic devices and microsystems application due to a very good electrical and mechanical properties, high reliability and stability as well as possibility of making integrated three dimensional microstructures. The wet process, which has been applied to the etching of the metallic thin film on the ceramic substrate, has multi process steps such as lithography and development and uses very toxic chemicals arising the environmental problems. The other side, Plasma technology like ion beam sputtering is clean process including surface cleaning and treatment, sputtering and etching of semiconductor devices, and environmental cleanup. In this study, metallic multilayer pattern was fabricated by the ion beam etching of Ti/Pd/Cu without the lithography. In the experiment, Alumina and LTCC were used as the substrate and Ti/Pd/Cu metallic multilayer was deposited by the DC-magnetron sputtering system. After the formation of Cu/Ni/Au multilayer pattern made by the photolithography and electroplating process, the Ti/Pd/Cu multilayer was dry-etched by using the low energy-high current ion-beam etching process. Because the electroplated Au layer was the masking barrier of the etching of Ti/Pd/Cu multilayer, the additional lithography was not necessary for the etching process. Xenon ion beam which having the high sputtering yield was irradiated and was used with various ion energy and current. The metallic pattern after the etching was optically examined and analyzed. The rate and phenomenon of the etching on each metallic layer were investigated with the diverse process condition such as ion-beam acceleration energy, current density, and etching time.

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Torrefaction and Hydrothermal Carbonization (HTC) of Dead Leaves

  • Saqib, Najam Ul;Park, Seong-Kyu;Lee, Jai-Young
    • 한국지하수토양환경학회지:지하수토양환경
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    • 제19권5호
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    • pp.45-52
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    • 2014
  • Torrefaction and hydrothermal carbonization (HTC) are productive methods to reclaim energy from lignocellulosic biomass. The hydrophobic, homogenized, energy dense and carbon rich solid fuel can be obtain from torrefaction and hydrothermal carbonization. Dead leaves were carbonized in a stainless steel reactor of volume 200 ml with torrefaction ($250-270^{\circ}C$) for 120 minutes and hydrothermal carbonization ($200-250^{\circ}C$) for 30 minutes, with mass yield solid fuel ranging from 57-70% and energy content from 16.81MJ/kg to 22.01 MJ/kg compare to the biomass. The char produced from torrefaction process possess high energy content than hydrothermal carbonization. The highest energy yield of 89.96% was obtained by torrefaction at $250^{\circ}C$. The energy densification ratio fluctuated in between 1.15 to 1.30. On the basis of pore size distribution of the chars, the definition of the International Union of Pure and Applied Chemistry (IUPAC) was used as a classification standard. The pore diameter was ranging within 11.09-19 nm which play important role in water holding capacity in soil. Larger pores can hold water and provide passage for small pores. Therefore, it can be concluded that high pore size char can be obtained my HTC process and high energy content char of 22.01 MJ/Kg with 34.04% increase in energy can be obtain by torrefaction process.

극저온 식각장비용 정전척 쿨링 패스 온도 분포 해석 (Temperature Analysis of Electrostatic Chuck for Cryogenic Etch Equipment)

  • 두현철;홍상진
    • 반도체디스플레이기술학회지
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    • 제20권2호
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    • pp.19-24
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    • 2021
  • As the size of semiconductor devices decreases, the etching pattern becomes very narrow and a deep high aspect ratio process becomes important. The cryogenic etching process enables high aspect ratio etching by suppressing the chemical reaction of reactive ions on the sidewall while maintaining the process temperature of -100℃. ESC is an important part for temperature control in cryogenic etching equipment. Through the cooling path inside the ESC, liquid nitrogen is used as cooling water to create a cryogenic environment. And since the ESC directly contacts the wafer, it affects the temperature uniformity of the wafer. The temperature uniformity of the wafer is closely related to the yield. In this study, the cooling path was designed and analyzed so that the wafer could have a uniform temperature distribution. The optimal cooling path conditions were obtained through the analysis of the shape of the cooling path and the change in the speed of the coolant. Through this study, by designing ESC with optimal temperature uniformity, it can be expected to maximize wafer yield in mass production and further contribute to miniaturization and high performance of semiconductor devices.

Spirulina maxima 초고압 추출물의 피부 면역 활성 증진 (Enhancement of Skin Immune Activities of Spirulina maxima by High Pressure Extraction Process)

  • 오성호;강도형;최운용;서용창;허수진;;정경환;이현용
    • Ocean and Polar Research
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    • 제32권2호
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    • pp.157-164
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    • 2010
  • A marine alga, Spirulina maxima, was extracted under high pressure and low temperature conditions at 500 MPa and $60^{\circ}C$ for 5 and 10 min. A high pressure of 500 MPa was applied to improve process yields because of low temperature extraction. This method resulted in highest higher extraction yield of 26.1% (w/w) in comparison to those results obtained from conventional extraction methods which produced a yield of 17.6% (w/w) from water. The extracts from this process also showed 19% of low cytotoxicity against human normal fibroblast cells in adding 1.0 mg/ml of the highest concentration. The crude extract significantly reduced the production of Prostaglandin $E_2$ ($PGE_2$) from CCD-986sk cells and increased nitric oxide production by macrophages. These higher activities of enhancing skin immune functions were found to have high antioxidant extract properties, like a 98% increase in DPPH radical scavenging activity. The extracts from the high pressure process showed a higher elution of active components than other processes and generated new compounds based on HPLC analysis. This clearly indicates that the extracts from high pressure and low temperature conditions have higher skin immune activation properties that have not been previously reported.

마그네슘 판재성형을 위한 인장 및 압축실험을 통한 기계적 물성 평가 (Evaluation of Mechanical Properties for Magnesium Sheet Forming by Tension and Compression Tests)

  • 오세웅;추동균;이준희;강충길
    • 소성∙가공
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    • 제14권7호
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    • pp.635-641
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    • 2005
  • The crystal structure of magnesium was hexagonal close-packed (HCP), so its formability was poor at room temperature. But formability was improved in high temperature with increasing of the slip planes. Purpose of this paper was to know about the mechanical properties of magnesium alloy (AZ31B), before warm and hot forming process. The mechanical properties were defined by the tension and compression tests in various temperature and strain-rate. As the temperature was increased, yield·ultimate strength, K-value, work hardening exponent (n) and anisotropy factor (R) were decreased. But strain rate sensitivity (m) was increased. As strain-rate increased, yield·ultimate strength, K-value, and work hardening exponent (n) were increased. Also, microstructures of grains fined away at high strain-rate. These results would be used in simulations and manufacturing factor fer warm and hot forming process.

BAF에서 분위기 가스의 수소 성분이 생산성에 미치는 영향 (Effect of Productivity on the Hydrogen Content of Atmospheric gas in the BAF)

  • 김순경;전언찬;김문경
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.560-564
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    • 1996
  • In recently, annealing process of cold rolled sheet tend to change to continuous annealing process for improving qualify, saving yield. In the meantime as demand for various kind and small lot of products has been increasing, batch annealing has been appreciated for its small restriction for the operation. So, we tested on the effect for a hydrogen contents of atmospheric gas at annealing furnace. As a result of several investigation. We confirmed for the following characteristics ; improved productivity, uniform heating, improved surface quality, saving energy. Therefore, the use of hydrogen instead of nitrogen as the protective gas, combined with high convection in batch annealing furnaces, has shown that considerable increases in furnace output and material quality are attainable. Owing to the low density, high diffusion and reducing character of hydrogen, a better transfer resulting in uniform material temperatures and improved coil surfaces can be achieved.

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NH4I 용액으로부터 고효율/고순도의 요오드 회수 공정개발에 관한 연구 (Studies on the Development of Iodine Recovery Process with High Yield and Purity from NH4I Solution)

  • 윤종선;임성빈;오세용
    • 공업화학
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    • 제26권3호
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    • pp.377-380
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    • 2015
  • 본 연구에서는 p-diiodobenzene (PDIB)으로부터 p-phenylenediamine (PPD) 합성 후 생성되는 부산물인 $NH_4I$를 PDIB 합성의 원료로 재활용하기 위하여 $I_2$ 회수 공정의 최적화에 관한 연구를 진행하였다. 양이온교환수지를 사용하여 $NH_4I$ 시약 용액으로부터 $I_2$ 회수에 관한 연구를 진행하였고 양이온교환수지의 파과곡선을 통해 파과점 및 관류교환용량을 조사하였다. 회수되는 요오드의 수율 및 순도 향상을 위해 $NH_4I$의 공급용액 및 산화제($H_2O_2$)의 농도 변화, 상온과 저온 건조공정 그리고 산화시간에 따른 순도와 수율을 측정하여 $NH_4I$ 용액으로부터 요오드를 회수하는 공정의 최적조건을 확립하였다. 또한 산화공정 후 발생하는 여액을 재사용하는 과정을 도입하여 실험한 결과 수율 94.96%, 순도 96.65%의 $I_2$를 회수할 수 있었다.

Study on Milkability Traits in Holstein Cows

  • Lee, D.H.;Choudhary, V.
    • Asian-Australasian Journal of Animal Sciences
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    • 제19권3호
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    • pp.309-314
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    • 2006
  • The present investigation was undertaken to study the milkability characteristics of Holstein cows. Out of 6,660 initial records 4,607 records were finally included in the analysis after deleting some records with an abnormal range of values for the traits considered. These 4,607 Holstein cows belonged to a total of 122 herds located in a province in Korea. The 'LactoCorder' instrument was used to electronically record the milkability traits at the milking parlor. A total of 19 traits were studied which were broadly classified into milk yield, milking speed, milking time and the electrical conductivity related traits. The SAS 9.1 statistical software was used to carry out analyses. The average maximum milk flow per minute was 3.21 kg/min, while the average milking speed during the main milking process (DMHG) had a mean value of 2.30 kg/min. The total milk yield was 14.14 kg, 62% of which was milked during the first three minutes of the milking. The average total milking time was 8.23 min. Among the three phases of the main milking process, the time of stable milk flow had the longest time (2.97 min) followed by the time at the decline phase (2.62 min). The average time taken to reach the plateau phase was 1.08 min, which can still be reduced further through improved managemental practices. Among milk yield traits, milk yield during the first two (MG2) and three (MG3) minutes of milking had high positive correlation with milking speed traits and negative correlations with almost all the milking time traits except time of incline in milk flow from 0.5 kg/min till the attainment of the plateau phase (tAN). Milking speed traits had negative correlations with total milking time, time at main milking process, time at plateau and with the time at decline. Since there was medium to high negative correlation between the milking speed and the time at plateau, there is a need for selection of cows which have intermediate milking speed so that it could require less milking time and also the optimum (higher and longer) plateau time. Proper pre-stimulation and avoiding over milking will help in further reducing the milking time and thus will add to the net profit of the farmer.