• Title/Summary/Keyword: High-speed machine

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Design and Experimental Verification of an Interior Permanent Magnet Motor for High-speed Machines (고속회전기 적용을 위한 매입형 영구자석 전동기의 설계 및 실험적 검증)

  • Kim, Sung-Il;Lee, Geun-Ho;Lee, Chang-Ha;Hong, Jung-Pyo
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.2
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    • pp.306-310
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    • 2010
  • On account of small size and light weight, a high-speed machine is regarded as a key technology for many future applications of drive systems. In high-speed applications, permanent magnet synchronous motors have a number of merits such as high efficiency and high power density. Therefore, they are suitable for driving the air-blower of a fuel cell electric vehicle (FCEV) where space and energy savings are critical. Particularly, a surface-mounted permanent magnet synchronous motor (SPMSM) of them is mainly used as a high-speed machine. However, the motor has a fatal flaw due to a retaining can to maintain the mechanical integrity of a rotor assembly. The can results in the increase of magnetic air-gap length in the SPMSM. Thus, in this paper, an interior permanent magnet synchronous motor (IPMSM) is applied in order to drive the air-blower of FCEV instead of the SPMSM, and the experimental results of two models are compared to verify the capability of the IPMSM for high-speed applications.

Initial Magnetic-Circuit Design of High Speed Permanent-Magnet Synchronous Machine (초고속 영구자석 동기기의 기초자기회로설계)

  • Joo, Daesuk;Hong, Do-Kwan;Woo, Byung-Chul;Woo, Kyung-Il;Park, Han-Seok
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.64 no.1
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    • pp.7-13
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    • 2015
  • This paper presents mathematical models for high speed permanent-magnet synchronous machine. The mathematical method with two successive steps is used to estimate design parameter as well as the output power. At first, mathematical model for a linkage flux problem is employed to calculate the number of winding turns and stack length of armature core. The magnetic circuit model for an induced voltage and the electric circuit model for a current are modeled. The output powers of the electrical generator were evaluated by the mathematical techniques. The results of this mathematical methods predict the specifications of the machine and can be applied in the design stage of the electrical machine.

Performance Improvement of High Speed Operation for Sensorless based Synchronous Machine (회전자 위치센서 없는 동기전동기의 고속 운전 성능 개선)

  • Jung, Young-Seok
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.6
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    • pp.439-444
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    • 2018
  • The performance improvement in the high speed region for the sensorless based synchronous machine drive is discussed in the paper. Conventional dynamic overmodulation method in the vector controlled AC driver requires some calculation of maximum amplitude of the applying voltage vector to limit its amplitude, which leads to increase the calculation time of microprocessor. For low performance microprocessor, this might be impossible to complete the control loop within limited control time. Thus, to reduce the calculation time, the constantly limited amplitude for applying voltage vector is tried in this paper to drive sensorless based synchronous motor. Certainly, there exists some errors in amplitude and phase angle between inverter voltage and calculating voltage in the sensorless algorithm. But, this errors are too small to prevent the high speed sensorless operation within overmodulation region. The validities of the proposed method is proved by the experimental results.

Performance Evaluation of Endmill in High Speed Machining (고속가공용 엔드밀의 성능평가)

  • 이정무;김건주;정윤교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.324-328
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    • 2002
  • Recently, in machining industry much progress has been made by taking advantage of high speed machining. On the other hand as disadvantage high speed machining involves shortening the life of cutting tool. In this research we want to evaluate the performance of appropriate endmill for high speed machining in accordance with surface roughness of land width and clearance angle of flat-endmill

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Comparison on the Airgap Flux Density of High-Speed Slotless Machines with Radial Magnetization and Halbach Array PM Rotor (반경방향 착자형과 Halbach 배열형 영구자석 회전자를 갖는 고속 슬롯리스 기기의 공극자속밀도 특성 비교)

  • Jang, Seok-Myeong;Jeong, Sang-Seop;Ryu, Dong-Wan
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.50 no.7
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    • pp.315-322
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    • 2001
  • High speed brushless permanent magnet(PM) machines need a key technology to minimize the iron core losses in stator and the eddy current losses in the retained sleeve and magnets caused by slotting harmonics. Thus, slotless or iron-coreless brushless PM machines have been applied for a very high rotational speed and/or the ripple-free torque. Unfortunately, slotless or coreless PM machines have lower open-circuit field than slotted and/or iron-cored types, which cause to reduce power density. Fortunately, Halbach array can generate the strong magnetic field systems without additional magnetic materials. In this paper, the 4-pole Halbach array is applied to the high speed machine and is compared with the radial magnetized PM array in field system. The iron-/air-cored stator of PM machine is constructed with/without winding slots. Open circuit magnetic fields of each type are presented from the analytical method and finite element method. Consequently, it is confirmed that the Halbach array field system with slotless stator is more suitable to the high speed motor because it has high flux density, sinusoidal flux distribution than others.

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Evaluation of Vibration Characteristics and Machinability of High Speed Machining Center (고속 머시닝센터의 진동특성 및 가공성 평가)

  • 강익수;강명창;김정석;김기태
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.424-429
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    • 2004
  • The high speed machining center(HMC) has been widely applied to manufacture a die and trial product in many machine industry. Because the evaluation for HMC is not sufficiently performed and the efficient cutting conditions can't be selected, a peat loss has been caused in the cost aspect. In this study, the need of preliminary running time and unstable spindle speed is presented by the analysis of acceleration in idling. The Machinability for the TiA1N coated flat end mill and STD11 (H$\sub$R/C60) is evaluated from the trends of tool wear and cutting force according to cutting conditions . The resonance spindle speed is identified through the tool wear and natural frequency test.

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Experimental Study for Investigating the Optimum Operating Conditions of a Seawater Ice Machine (해수제빙장치의 최적 운전 조건 탐색을 위한 실험적 연구)

  • Li, H.;Joo, W.J.;Jeong, S.K.
    • Journal of Power System Engineering
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    • v.14 no.5
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    • pp.76-82
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    • 2010
  • This paper investigates the optimum operating conditions to construct total automatic control system with high energy efficiency of a newly developed seawater ice machine. The machine has an electronic expansion valve(EEV) and a variable speed rotating drum with an evaporator installed inside. The coefficient of performance(COP) was used as an index to evaluate energy efficiency of the machine. At first, the opening angle of EEV was adjusted to obtain COP of the machine at a constant speed of the drum. Then, we checked seawater ice product versus opening angles of the EEV. Finally, effect of drum's rotating speed in response to product of seawater ice and seawater ice temperature were considered.

A Study on the Active Balancing Device for Spindle System of Machine Tools (공작기계 주축시스템의 능동 밸런싱 장치에 관한 연구)

  • Moon, Jong-Duk;Kim, Bong-Suk;Kim, Do-Hyung;Lee, Soo-Hun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.3 s.96
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    • pp.297-305
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    • 2005
  • A high-speed spindle can be very sensitive to rotating mass unbalance which has harmful effect on many machine tools. Therefore, the balancing procedure to reducevibration in rotating system is certainly needed for all high-speed spindles. An active balancing program using influence coefficient method and an active balancing device of an electro-magnetic type have been applied to the developed high-speed spindle system in this study. A reliable gain-scheduling control using influence coefficients of the reference model although system characteristics are changed is applied. The stability of reference influence coefficients is verified by frequency response functions. The active balancing experiment for the developed high-speed spindle during operation is well performed with an active balancing program and device. As a result, controlled unbalance responses are below the vibration limit at all rotating speed ranges with critical speed.

Dynamic-Elastic Deformation Analysis for Precise Design of High Speed Press Machine (동적 탄성 변형 해석을 통한 고속프레스 정밀도 분석)

  • Kim, Heung-Kyu;Jung, Chul Jae;Cho, Chongdu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.1
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    • pp.79-88
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    • 2014
  • Enhancing the working speed and positional accuracy of high-speed press machines is essential for improving the parts accuracy and productivity. However it is known that the positional accuracy decreases and the risk of parts failure increases as the working speed of press machine increases. Therefore predicting such problems during the stage of press structure design is necessary for precise design of high-speed press machines. In the present investigation, the dynamic-elastic deformation of press drive module parts with eccentric masses was examined by finite element analysis and experiment. Then the positional accuracy and parts failure of high-speed press machines was evaluated.

High speed machining using a NURBS interpolator (NURBS 보간을 이용한 고속 가공)

  • 이동윤;김현철;양민양;최인휴
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.323-328
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    • 2004
  • Finish machining of a curved surface is often carried out by an NC system with curved interpolation in a high speed machining strategies. This study aims to develop the NURBS interpolator for the PC-NC based machine tools. In the case of a finish cut using a ball-end mill in high speed machining, low machinability at the bottom of a tool produces a harmful effect on surface roughness. The developed interpolator considers the relation between inclined angle, surface roughness, and feed rate, and adjusts real-time feed rate in order to generate surfaces which have isotropic surface roughness. The proposed interpolator is fully implemented and an experimental results are shown.

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