• Title/Summary/Keyword: High-cycle fatigue

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Ultrasonic Fatigue Test for a High Strength Steel Plate (고장력 강판의 초음파 피로시험)

  • Yeom, Hyunho;Jung, Yongchan;Kim, Chayeong;Kang, Ki-Young;Lee, Moon Gu;Hong, Min-Sung;Jeon, Yongho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.6
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    • pp.589-593
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    • 2015
  • The demand of high cycle fatigue behavior on plate material is increasing because of its various applications. However, the high-cycle fatigue life data of the plate material is very rare compared to the rod material. Thus, in this study, a plate specimen is designed for the ultrasonic fatigue test because it is time efficient as compared to the conventional fatigue test. To apply the ultrasonic fatigue test, the specimen design is required to resonate at 20 kHz. Therefore, the dynamic elastic modulus was determined by measuring the resonance frequency with a piezoelectric element and laser doppler vibrometer (LDV). As a result, the plate specimen is designed and demonstrated using the ultrasonic fatigue testing machine. The ultrasonic fatigue test results were compared with the hydraulic fatigue test results.

Effect of Nitriding on Fatigue Characteristics of Cr-Mo Alloy Steel (고장력 Cr-Mo강의 질화처리에 따른 피로특성)

  • Oh, Kwang Keun;Kim, Jae Hoon;Choi, Hoon Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.6
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    • pp.597-602
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    • 2015
  • CrMo alloy steel was nitrided using two types of processing methods, ion-nitriding processing and nitrocarburizing. Both processes were conducted for a duration of 30 min. To compare the surface hardness of the alloys created by the different processes, microhardness tests were conducted, and fatigue tests of each material were performed by a cantilever rotary bending fatigue test machine (Yamamoto, YRB 200) in the very high cycle regime ($N>10^7cycle$). Fractography of the fractured surfaces was conducted by scanning electron microscopy - to observe the fracture mechanisms of very high cycle fatigue and the effect of the nitriding process on the fatigue characteristics.

Shear-Fatigue Behavior of High-Strength Reinforced Concrete Beams under Repeated Loading (반복하중을 받는 고강도 철근콘크리트 보의 전단피로 거동)

  • 곽계환
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.41 no.4
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    • pp.92-103
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    • 1999
  • Recently structural damage has been frequently observed in reinforced concrete brdiges due to repeated loads such as vehicular traffic an due to continual overloads by heavy duty trucks. Therefore, the purpose of this experimental stduy is to investigate the damage mechanism due to fatigue behavior of high-strength reinforced concrete beams under repeated loads. From the test results, the relation of cycle loading to deflection is on the mid-span , the crack growth and the modes of failure according to cycle number, fatigue life and S-N curve were observed through the fatigue test. Based on the fatigue test results , high-strength reinforced concrete beams failed to 57 ∼66 percent of the static ultimate strength . Fatigue strength aobut two million cycles from S-N curves was certified by 60 percent of static ultimate strength.

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The Effect of Nitriding/DLC Coating on the High Cycle Fatigue Properties of Fe-3.0Ni-0.7Cr-1.4Mn-X Steel (Fe-3.0Ni-0.7Cr-1.4Mn-X강의 고주기피로특성에 미치는 질화/DLC코팅의 영향)

  • Jang, Jae Cheol;Kim, Song-Hee
    • Journal of the Korean institute of surface engineering
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    • v.49 no.6
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    • pp.587-594
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    • 2016
  • Various surface treatments and thin film coating processes on the surface of injection die steel have been developed to extend the life. Most of previous studies were mainly focused on investigating the wear and static bonding behavior of thin films. In this study complex surface treatments of DLC coating combined with ion nitriding were applied to increase fatigue life and wear resistance. Ion nitriding, DLC coating, and DLC coating following nitriding on the surface of Fe-3.0Ni-0.7Cr-1.4Mn-X steel were investigated to uncover the beneficial effect which is applicable to injection die. The effect of various surface treatments and coating conditions on high cycle fatigue resistance was studied. Surface morphology change during fatigue tests were observed with AFM. Fatigue life of the die steel increased by 10 to 1,000 times at the various level of stress amplitudes in the condition of DLC coating following the ion nitriding for 3 hrs comparing with the only DLC coated condition.

Clamp Type-dependent HCF Life Estimation of the Overhead Cable for Distribution Grids (고정 방식 차이에 따른 배전 가공전선의 고주기피로 수명 특성 비교 평가)

  • Lee, Dooyoung;Jung, Jinseung;Kim, Youngdae;Bang, Jiye
    • KEPCO Journal on Electric Power and Energy
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    • v.7 no.2
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    • pp.241-248
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    • 2021
  • High cycle fatigue life for the cables with two different types of clamps is estimated comparatively through acceleration testing. The high cycle fatigue fracture of overhead lines is caused mainly by the aeolian vibration which is induced by vortex shedding. It is necessary to manage the integrity of cables continuedly considering that the aeolian vibration is unavoidable since it occurs in steady and relatively low wind velocity. Two types of clamps which are largely used for overhead lines of the distribution grids are selected and failure data are obtained by step stress testing with a electrodynamic shaker with them. The inverse power law is assumed to describe the stress-life relationship and the fatigue limit at any specified life is supposed to follow Weibull distribution. The life of the cable is defined as the number of cycles to the time that one of strands is completely broken. Finally, the fatigue limits of the cables with two clamp types are estimated at the reference life of 500 Mcycles and compared each other based on a bending vibration amplitude.

Low cycle fatigue behaviour of TMCP steel in as-received and welded states (TMCP 고장력강재와 그 용접부의 저사이클피로특성에 관한 연구)

  • 김영식;한명수
    • Journal of Welding and Joining
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    • v.8 no.4
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    • pp.46-57
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    • 1990
  • TMCP steel manufactured by controlled rolling followed by accelerated cooling process is known to have extra-ordinary mechanical properties such as tensile strength and toughness. However, there is much uncertainty about the fatigue fracture characteristics, especially, in the welded state of this steel. In case of this steel, the softening zone by welding is generated in heat affected zone in contrast with the case of conventional normalized high strength steel. This softening zone is considered to play significant roles in low cycle fatigue fracture of the welded part of this steel. In this paper, the low cycle fatigue behaviors of TMCP steel were inspected in as-received and welded state using the smooth specimen. The fatigue life-time was seperately investigated on the basis of failure of the specimen and crack initiation which is detected by differential strain method. Moreover, the low cycle fatigue characteristics of TMCP steel were quantitatively compared with those of the conventional normalized steel of same strength level.

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Development of Low-Cycle Fatigue Test Rig in Simulated PWR Environments (PWR환경을 모사한 저주기 피로실험장치 국산화)

  • Jeong, I.S.;Kim, S.J.;Lee, Y.S.;Hong, S.Y.
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.178-183
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    • 2004
  • For developing fatigue design curve of cast stainless steels that would be used in piping material of domestic nuclear power plants, a low-cycle fatigue test rig was built. It is capable of performing tests in pressurized high temperature water environment of PWR. Cylindrical specimens of CF8M were used for the strain-controlled environmental fatigue tests. Fatigue life was measured in terms of the number of cycles with the variation of strain amplitude at 0.04%/s strain rates. The disparity between target length and measured length of specimens was corrected by using finite element method. The corrected test results showed similar fatigue life trend with another previous results.

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High-temperature Low-cycle Fatigue Life prediction of a Liquid Rocket Turbopump Turbine (액체로켓 터보펌프 터빈의 고열 저주기 피로수명 예측)

  • Lee, Mu-Hyoung;Jang, Byung-Wook;Jeong, Eun-Hwan;Jeon, Seong-Min;Lee, Soo-Yong;Park, Jung-Sun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.18-21
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    • 2009
  • The life of components under high thermal load is typically shorter than other components. The turbopump turbine of liquid rocket is operated under these environments like high temperature and high centrifugal dorce due to high rotating velocity during operating time. These conditions may often cause low-cycle fatigue problem in the turbopump turbine. First of all, to analyze heat stress, ABAQUS/CAE is used and Coffin-manson's equation is used to consider elasticity and plasticity strain. S.W.T's method is used to consider the mean stress effect, using strain history, low-cycle fatigue analysis is done for turbopump turbine which may have FCL(fracture critical location). In this paper, strain life method is applied to analyze low-cycle fatigue.

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STRAIN RATE CHANGE FROM 0.04 TO 0.004%/S IN AN ENVIRONMENTAL FATIGUE TEST OF CF8M CAST STAINLESS STEEL

  • Jeong, Ill-Seok;Kim, Wan-Jae;Kim, Tae-Ryong;Jeon, Hyun-Ik
    • Nuclear Engineering and Technology
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    • v.43 no.1
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    • pp.83-88
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    • 2011
  • To define the effect of strain rate variation from 0.04% to 0.004%/s on environmental fatigue of CF8M cast stainless steel, which is used as a primary piping material in nuclear power plants, low-cycle fatigue tests were conducted at operating pressure and temperature condition of a pressurized water reactor, 15 MPa and $315^{\circ}C$, respectively. A high-pressure and high-temperature autoclave and cylindrical solid fatigue specimens were used for the strain-controlled low-cycle environmental fatigue tests. It was observed that the fatigue life of CF8M stainless steel is shortened as the strain rate decreases. Due to the effect of test temperature, the fatigue data of NUREG-6909 appears a slightly shorter than that obtained by KEPRI at the same stress amplitude of $1{\times}10^3$ MPa. The environmental fatigue correction factor $F_{en}$'s calculated with inputs of the test data increases with high strain amplitude, while the $F_{en}$'s of NUREG-6909 remain constant regardless of strain amplitude.

Characteristics of the Cyclic Hardening in Low Cycle Environmental Fatigue Test of CF8M Stainless Steel (CF8M 스테인리스 강 저주기 환경피로 실험의 주기적 변형률 경화 특성)

  • Jeong, Ill-Seok;Ha, Gak-Hyun;Kim, Tae-Ryong;Jeon, Hyun-Ik;Kim, Yeong-Sin
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.17-22
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    • 2007
  • Low-cycle environmental fatigue tests of cast austenitic stainless steel CF8M at the condition of fatigue strain rate 0.04%/sec were conducted at the pressure and temperature, 15MPa, $315^{\circ}C$ of a operating pressurized water reactor. The used test rig was limited to install an extensometer at the gauge length of the cylindrical fatigue specimen inside the small autoclave. So the magnet type LVDT's were used to measure the fatigue displacement at the specimen shoulders inside the high temperature and high pressure water autoclave. However, the displacement and strain measured at the specimen shoulders is different from the one at the gauge length for the geometry and the cyclic strain hardening effect. FEM calculated the displacement and the strain of the gauge length from the data measured at the shoulders. Tensile test properties in elastic and plastic behavior of CF8M material were used in the FEM analysis. A series of low cycle fatigue tests simulating the cyclic strain hardening effect verified that the FEM calculation was well agreed with the simulated tests. The process and method developed in this study would be so useful to produce reliable environmental fatigue curves of CF8M stainless steel in pressurized water reactors.

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