Journal of Surface Science and Engineering (한국표면공학회지)

The Korean Institute of Surface Engineering (한국표면공학회)
권호 표지
DOI QR코드

DOI QR Code

The Effect of Nitriding/DLC Coating on the High Cycle Fatigue Properties of Fe-3.0Ni-0.7Cr-1.4Mn-X Steel

Fe-3.0Ni-0.7Cr-1.4Mn-X강의 고주기피로특성에 미치는 질화/DLC코팅의 영향

  • Jang, Jae Cheol (School of Materials Science and Engineering, Seoul National University) ;
  • Kim, Song-Hee (Department of Nano Applied Engineering, Kangwon National University)
  • 장재철 (서울대학교 재료공학부) ;
  • 김송희 (강원대학교 나노응용공학과)
  • Received : 2016.12.06
  • Accepted : 2016.12.30
  • Published : 2016.12.31
Download PDF
⟨ Previous Next ⟩

Abstract

Various surface treatments and thin film coating processes on the surface of injection die steel have been developed to extend the life. Most of previous studies were mainly focused on investigating the wear and static bonding behavior of thin films. In this study complex surface treatments of DLC coating combined with ion nitriding were applied to increase fatigue life and wear resistance. Ion nitriding, DLC coating, and DLC coating following nitriding on the surface of Fe-3.0Ni-0.7Cr-1.4Mn-X steel were investigated to uncover the beneficial effect which is applicable to injection die. The effect of various surface treatments and coating conditions on high cycle fatigue resistance was studied. Surface morphology change during fatigue tests were observed with AFM. Fatigue life of the die steel increased by 10 to 1,000 times at the various level of stress amplitudes in the condition of DLC coating following the ion nitriding for 3 hrs comparing with the only DLC coated condition.

Keywords

References

  1. J. Y. Yu, et. al., 2010 roadmap for integrationg technologies in small and medium business-Analysis of current situation in strategy field, vol. 3, KIMM, (2010) 463.
  2. I. Martinez-Mateo, F. J. Carrion-Vilches, J. Sanes, M. D. Bermudez, Surface damage of mold steel and its influence on surface roughness of injection molded plastic parts, Wear, 271 (2011) 2512-2516. https://doi.org/10.1016/j.wear.2010.11.054
  3. K. Pantleon, O. Kessler, F. Hoffann, P. Mayr, Induction surface hardening of hard coated steels, Surf. Coat. Technol., 120 (1999) 495-501.
  4. C. Lorenzo-Martin, O. Ajayi, A. Erdemir, G. R. Fenske, R. Wei, Effect of microstructure and thickness on the friction and wear behavior of CrN coatings, Wear, 302 (2013) 963-971. https://doi.org/10.1016/j.wear.2013.02.005
  5. O. Wanstrand, M. Larsson, P. Hedenqvist, Mechanical and tribological evaluation of PVD WC/C coatings, Surf. Coat. Technol., 111 (1999) 247-254. https://doi.org/10.1016/S0257-8972(98)00821-4
  6. J. Jiang, R. D. Arnell, J. Tong, Some special tribological features of DLC coatings deposited on soft substrates, Wear., 211 (1997) 254-264. https://doi.org/10.1016/S0043-1648(97)00126-9
  7. M. Sedlacek, B. Podgornik, J. Vizintin, Tribological properties of DLC coatings and comparison with test results: Development of a database, Mater. Charact., 59 (2008) 151-161. https://doi.org/10.1016/j.matchar.2006.12.008
  8. M. Fujii, M. Ananth Kumar, A. Yoshida, Influence of DLC coating thickness on tribologicalcharacteristics under sliding rolling contact condition, Tribol. Int., 44 (2011) 1289-1295. https://doi.org/10.1016/j.triboint.2010.07.005
  9. A. Ben Cheikh Larbi, B. Tlili, Fretting wear of multilayered PVD TiAlCN/TiAlN/TiAl on AISI 4140 steel, Surf. Coat. Technol., 201 (2006) 1511-1518. https://doi.org/10.1016/j.surfcoat.2006.02.025
  10. Q. Wang, F. Zhou, K. Chen, M. Wang, T. Qian, Friction and wear properties of TiCN coatings sliding against SiC and steel balls in air and water, Thin Solid Films, 519 (2011) 4830-4841. https://doi.org/10.1016/j.tsf.2011.01.038
  11. G. Kamath, A. P. Ehiasarian, Y. Purandare, P. E. Hovsepian, Tribological and oxidation behaviour of TiAlCN/VCN nanoscale multilayer coating deposited by the combined HIPIMS/(HIPIMS-UBM) technique, Surf. Coat. Technol., 205 (2011) 2823-2829. https://doi.org/10.1016/j.surfcoat.2010.10.049
  12. J Wang, J Xiong, Q Peng, et al., Effects of DC plasma nitriding parameters on microstructure and properties of 304L stainless steel, Mater. Charact., 60 (2009) 197-203. https://doi.org/10.1016/j.matchar.2008.08.011
  13. G. Bolelli, L. Berger, M. Bonetti, L. Lusvarghi, Comparative study of the dry sliding wear behavior of HVOF-sprayed WC-$(W,Cr)_2C$-Ni and WC-CoCr hardmetal coatings, Wear, 309 (2014) 96-111. https://doi.org/10.1016/j.wear.2013.11.001
  14. J. C. Avelar-Batista, E Spain, G. G. Fuentes, A. Sola, R. Rodriguez, J. Housden, Triod plasma nitriding and PVD coating: A successful pretreatment combination to improve the wear resistance of DLC coatings on Ti6Al4V alloy, Surf. Coat. Technol., 201 (2006) 4335-4340. https://doi.org/10.1016/j.surfcoat.2006.08.070
  15. F. J. G. Silva, R. P. Martinho, R. J. D. Alexandre, A. P. M. Baptista, Increasing the wear resistance of molds for injection of glass fiber reinforced plastics, Wear, 271 (2011) 2494-2499. https://doi.org/10.1016/j.wear.2011.01.074
  16. J. Jang, S. Kim, Characterization of DLC coated surface of Fe-3.0%Ni-0.7%Cr-1.4%Mn-X steel, J. Kor. Inst. Surf. Eng., 47, (2014) 13-19. https://doi.org/10.5695/JKISE.2014.47.1.013
  17. C. Diaz-Guillen, G. Vargas-Gutirrez, E. E. GrandaGutirrez, et al., Surface properties of $Fe_4N$ compounds layer on AISI 4340 steel modified by pulsed plasma nitriding, J. Mater. Sci., Technol., 29 (2013) 287-290. https://doi.org/10.1016/j.jmst.2013.01.017
  18. F. Ashrafizadeh, Influence of plasma and gas nitriding on fatigue resistance of plain carbon (CK45) steel, Surf. Coat. Thechnol., 174 (2003) 1196-1201
  19. Zbigniew Gawron'ski, Residual Stresses in the surface layer of M2 steel after conventional and low pressure ('NITROVAC 79') intriding processes, Surf. Coat. Technol., 124 (2000) 19-24. https://doi.org/10.1016/S0257-8972(99)00620-9
  20. S. J. Bull, Failure mode maps in the thin film scratch adhesion test, Tribol. Int., 30 (1997) 491-498. https://doi.org/10.1016/S0301-679X(97)00012-1
  21. R. H. Christensen, "Metal Fatigue, "Metal FatigueFatigue Cracking, Fatigue Damage, and TheirDetection" G. Sines and J. Waisman, 4th Ed., McGraw-Hill Book Co., New York, (1959) 376
  22. H. Fuchs, R. Stevens, "Metal Fatigue in Engineering", John Wiley & Sons. Inc, New York, (1980) 184-195.
  23. J. Schaufler, K. Durst, T. Haas, R. Nolte, H. W. Hoppel, M. Goken, The influence of hydrogenated amorphous carbon coatings (a-C:H) on the fatigue life of coated steel specimens, International Journal of Fatigue, 37 (2012) 1-7. https://doi.org/10.1016/j.ijfatigue.2011.09.008