• 제목/요약/키워드: High-Speed Spindle

검색결과 416건 처리시간 0.026초

$ADAMS^(R)$를 이용한 초고속 스핀들의 회전 밸런싱 (Balancing)에 대한 연구 (A Study on Rotating Balancing of High-speed spindle by using $ADAMS^(R)$)

  • 조영덕;정원지;이춘만;윤상환;황영국;박기범
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 추계학술대회 논문집
    • /
    • pp.560-563
    • /
    • 2005
  • According to the demand of the high productivity, the interest of manufacturing skills is growing in industrial society. Especially the high-speed spindle in machining center becomes important these days. The rotating accuracy of the spindle in machining center concerns the centrifugal force. In detail explaining, it is influenced by the unbalance mass. In this study, we could find changes of the vibration caused by condition (increased mass, rotating speed, position) of unbalance mass and verify it using a software - $ADAMS^(R)$ With this study, it will help workers on the spot solve the problems concerning unbalance mass.

  • PDF

공작기계 주축용 스핀들 전동기 구동에 관한 연구 (A Study on the Spindle Motor Drive for the Spindle of Machining Center)

  • 한영성;안성찬;송종환;이학성
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 1997년도 하계학술대회 논문집 F
    • /
    • pp.2110-2112
    • /
    • 1997
  • The induction motor drive for the spindle of machining center is required to do not only a constant torque operation in low speed region(below base rpm), but also a constant power operation in high speed region(beyond base rpm). Also, control voltage shortage due to high speed operation must be overcome. The vector controlled inverter system with input 3 phase pwm converter is designed for that kind of condition. We experimented the performance of the inverter system with spindle motor made by Hyosung industries co.

  • PDF

마이크로 렌즈 연삭기용 주축설계 및 제작에 관한 기초연구 (A Basic Study of High Precision Spindle Design for Micro-Glass Lens Grinding)

  • 김의중;한정훈;박상일;송승훈
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 추계학술대회 논문집
    • /
    • pp.57-60
    • /
    • 2002
  • The high precision spindle is essential fer mass and low cost production of aspherical glass lens. Especially, in the grinding process of micro glass lens the performance of the spindle determine the machined surface quality. For the aspheric micro glass lens grinding, we design and make a high precision spindle. We use air bearings for high speed and low motion errors of the spindle. And the driving mechanism is an air turbine to remove heat generation. In this study, we make basic performance requirements of the spindle through benchmarking. And we confirm the requirements by basic machining test. We test air consumption, static stiffness, run-out and vibration of the spindle.

  • PDF

나노급 정밀 구동을 위한 스핀들 모터-척 시스템 설계 (Design of Spindle Motor-chuck System for Ultra High Resolution)

  • 김경호;김하용;신부현
    • 한국소음진동공학회논문집
    • /
    • 제19권6호
    • /
    • pp.614-619
    • /
    • 2009
  • The STW(servo track writing) system which is the process of writing servo signals on disks before assembling in drives uses the spindle motor-chuck mechanism to realize low cost because the spindle motor-chuck mechanism has merit which can simultaneously write multi-disk by piling up disks in hub. Therefore, when the spindle motor-chuck mechanism of horizontal type operates in high rotation speed it is necessary to reduce the effect of RRO(repeatable run-out) and NRRO(non-repeatable run-out) to achieve the high precision accuracy of nano-meter level during the STW process. In this paper, we analyzed that the slip in assembly surfaces can be caused by the mechanical tolerance and clamping force in hub-chuck mechanism and can affect NRRO performance. We designed springs for centering and clamping considering centrifugal force by the rotation speed and assembly condition. The experimental result showed NRRO performance improves about 30 % than case of weak clamping force. The result shows that the optimal design of the spindle motor-chuck mechanism can effectively reduce the effect of NRRO and RRO in STW process.

공작기계 열변형 보정을 위한 발열실험 방법에 관한 연구 (A Study on the Thermal Experiment for the Compensation of Thermal Deformation in Machine Tools)

  • 윤인준;김형식;고태조;김희술
    • 한국공작기계학회논문집
    • /
    • 제13권1호
    • /
    • pp.1-8
    • /
    • 2004
  • Thermal distortion is a critical issue in machine tools, especially in high speed machining. This is the reason why recent machine tools have thermal compensation function. To compensate thermal distortion, it is necessary to make a model that has some relationship between temperature and deformation. Various experimental methods ye widely been used in thermal test: constant spindle speed, unit step speed increase, random spindle speed, etc. This paper focuses on which type of spindle operation condition is good for thermal experiment. Also, experimental data is modeled using multiple linear regression models and compared each other to select a method. Consequently, it turned out at e condition of 75% constant of maximum spindle speed is good enough to generate temperature and distortion data.

Al 합금의 고속가공에서 치수오차와 표면정도 추이고찰 (A Study on Transition of Dimension Error and Surface Precision in High Speed Machining of Al-alloy)

  • 정문섭
    • 한국생산제조학회지
    • /
    • 제9권3호
    • /
    • pp.96-102
    • /
    • 2000
  • High speed machining aims to raise the productivity and efficiency by making more precise and higher value-added products than any other machining method by means of the high speediness of spindle and feed drive system. The purpose of this study is to investigate the effects of the run-out of endmill on the dimension precision of workpiece and to obtain the fundamental data on high speed machining which is available by machining the side of Al-alloy with solid carbide endmills in high speed machining center and by measuring dimensions and surface roughness. From the results of experimentation following are obtained ; if spindle speed is ultra high in conditions that radial depth of cut and feed per tooth are very small highly precise and accurate products are to be made efficiently with high feed rate. and so we can raise productivity.

  • PDF

머시닝센터용 고속주축 구조물의 동특성 해석 (Dynamic Analysis of the High-Speed Spindle Structure for Machining Center)

  • 하재용
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1996년도 추계학술대회 논문
    • /
    • pp.40-45
    • /
    • 1996
  • this paper presents a dynamic analysis of the high-speed spindle system for vertical machining center using finite element techniques. The computed natural frequencies are compared with the measured frequencies obtained from experimental modal analysis. The results show that the bending and twisting deformations of the spindle housign dominated in the lowest modes owing to low dynmic stiffness of the housing structure. The design parameters used in the analysis are:(a) panel thickness of the housing (b) height of the housing and (c) spindle-to-column distance of the housing. Through sensitivity analysis and optimizing simulation considering design constraints an optimal design of the spindle system has been obtained.

  • PDF

공작기계용 40,000rpm 고속주축의 정·동적 해석과 최적설계에 관한 연구 (Static and Dynamic Analysis and Optimization Design of 40,000-rpm High-Speed Spindle for Machine Tools)

  • 김동현;이춘만;최현진
    • 대한기계학회논문집A
    • /
    • 제37권1호
    • /
    • pp.105-111
    • /
    • 2013
  • 주축은 공작기계의 핵심요소로서 주축의 정 동적 특성은 공작물의 가공정밀도에 직접적으로 영향을 미친다. 주축의 특성은 축 크기, 베어링 간격, 내장모터의 위치 등에 의해 결정된다. 그러므로 축 크기, 베어링 간격, 모터위치의 선정은 주축 특성을 개선하는데 중요한 요소라 할 수 있다. 본 논문은 40,000rpm 고속주축의 정 동적 해석과 최적 설계에 관한 연구로, 유한요소해석과 최적화를 위한 통계분석을 하였다. 이를 위하여 반응표면법을 사용하여 목적함수와 설계변수를 최적화하였다. 최적화 대상은 주축의 고유진동수의 최대화와 변위의 최소화이다. 설계변수는 축길이, 축직경, 베어링 간격, 모터위치로 선정했다. 최적설계를 통해 도출된 설계안으로 초기모델보다 개선된 결과를 얻을 수 있었고, 본 연구의 결과를 주축 설계에 적용하면 주축의 정 동적 특성 개선에 도움이 될 것으로 기대된다.

고속 스핀들 전동기 구동을 위한 자기식 엔코더 구성에 관한 연구 (The Study on the Composition of the Encoder for Driving the High Speed Spindle Motor)

  • 최철;김철우;이상훈
    • 대한전기학회논문지:전기기기및에너지변환시스템부문B
    • /
    • 제54권5호
    • /
    • pp.253-259
    • /
    • 2005
  • Magnetic encoder with relatively low pulse per rotation is generally used for detecting speed of the high-speed rotating machine. It is due to the fact of the mechanical problems of vibration and bearing stiffness and also the limit of maximum output pulse of the mounted encoder. The magnetic encoder is divided into two types, that is, toothed gear-wheel method and magnetic wheel method according to the shape of the rotation disk. In case of detecting speed by the tooth gear-wheel, the encoder itself can be acted as the additional inertia where the number of tooth determining the output pulse and the width of the wheel detecting the change of the magnetic flux density are relatively enough large considering the volume of the rotating machine. While the magnetic wheel method has the limit of the magnetizing number of the ring magnet, there is relatively few, if nv, the influence of inertia on the machine. In this paper, it is proposed a simple magnetic wheel encoder suited for the high speed rotating machine and the method of signal processing and the output characteristics are examined through the V/F operation of max 48,000(rpm) and 2.4(KW) spindle motor.