• Title/Summary/Keyword: High-Speed Rotating Machinery

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Development of Rotating Corn Type Garlic Separator(I) -Prototype and its performance test- (회전 원추형 마늘 쪽분리기 개발에 관한 연구 (I) -시작기 개발 및 성능시험-)

  • 이종수;김기복;이정삼
    • Journal of Biosystems Engineering
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    • v.26 no.2
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    • pp.131-140
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    • 2001
  • This study was conducted to develop a garlic separator which could to reduce the labor in preparation of seeding. After consideration of the design criteria of a garlic separator such as no additional conveying device, simple construction and operation, enhancement of separating efficiency, reduction of damage, degree a rotating corn type garlic separator was designed. The effects of design parameters such as height and angle of the inner and outer corns, rotating speed of inner corn on the separating performance of the prototype were estimated. In performance was compared with manual work. The results are summarized as follows. 1. Garlic bulbs were separated by a spiral movement in the gap between inner rotating corn and outer fixed corn. At constant feed rate of garlic bulbs, the capacity of garlic separation increased with increase of rotating speed of inner corn. Especially, the capacity was very high at the rotating speeds of 300 and 400rpm. 2. The damage degree of separated garlics increased with rotating speed of corn within 10%. Above 300rpm, separability of Uisung garlic was about 100% and incomplete separation of Namdo garlic was within 2%. 3. The capacity of prototype garlic separator developed in this study was 30 times as large as that of human being.

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Predicting the Morton Effect in a Steam Turbine with Sensitivity Vector (민감도 벡터를 이용한 스팀 터빈의 Morton Effect 발생 예측)

  • Donghyun Lee;Byungock Kim;Byungchan Jeon;Junho Suh;Shinhun Kang;Seryong Kim
    • Tribology and Lubricants
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    • v.40 no.2
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    • pp.39-46
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    • 2024
  • The Morton effect (ME) is an instability phenomenon occurring in rotating machineries supported by fluid film bearings and is induced by the thermal deformation of the overhung mass, which is a part of the rotating shaft. Herein, we describe the ME during the high-speed balancing test of a 20 MW class steam turbine. Additionally, to predict the rotating speed at which the ME occurs, we apply the sensitivity vector theory for the steam turbine. During the operation of the steam turbine, we observe a continuous increase in vibration and hysteresis near the rated speed, which is typical of the ME. Increasing the temperature of the lubricating oil supplied to the bearings from 40 to 60℃ suppresses the occurrence of the ME. The rotordynamic analysis for the steam turbine suggests the existence of a mode in which the overhung mass undergoes significant deformation near the rated speed, and we presume that such a mode will increase the occurrence of the ME. The predicted rotating speed of ME occurrence, obtained through the sensitivity vector method, correlates with the test results. Moreover, increasing the temperature of the supplied lubricating oil mitigates the occurrence of ME by reducing the sensitivity between the temperature deviation vector and unbalance mass vector.

Design Optimization of a High Specific Speed Francis Turbine Using Multi-Objective Genetic Algorithm

  • Nakamura, Kazuyuki;Kurosawa, Sadao
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.2
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    • pp.102-109
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    • 2009
  • A design optimization system for Francis turbine was developed. The system consists of design program and CFD solver. Flow passage shapes are optimized automatically by using the system with Multi-Objective Genetic Algorithm (MOGA). In this study, the system was applied to a high specific speed Francis turbine (nSP = 250m-kW). The runner profile and the draft tube shape were optimized to decrease hydraulic losses. As the results, it was shown that the turbine efficiency was improved in wide operating range, furthermore, the height of draft tube was reduced with the hydraulic performance kept.

Study on the Electromagnetic Excitation System for the Measurement of Dynamic Coefficients of Air Foil Bearing for High Speed Rotor (초고속 회전체용 공기 포일 베어링의 동특성 계수 측정을 위한 전자석 가진장치에 관한 연구)

  • Park, Cheol-Hoon;Choi, Sang-Kyu;Ham, Sang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.3
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    • pp.18-25
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    • 2013
  • Recently the requirement of long-term mobile energy source for mobile robot or small-sized unmanned vehicle is highly increased, and the micro turbine generator(MTG) which is known to have high energy and power density is under development. MTG is designed to have air foil bearing and high speed rotor of which operating speed is 400,000rpm. In the development stage of high speed rotor and bearing, stability analysis for the full operational speed range is essential and the dynamic coefficients such as stiffness and damping coefficients of bearing depending on the rotational speed are required for that. Although perturbation method is usually used to identify the dynamic coefficients, it's not easy to give the perturbation to the high speed rotating rotor. In this study, we present the dynamic coefficients measurement system for air foil bearing which consists of electromagnets, gap sensors, high speed motor and controller. This measurement system can exert the sine sweep force to the rotor-bearing, measure the displacement of rotor and get FRF(Frequency response function) of rotor-bearing. The least square estimation method is applied to identify the dynamic coefficients of bearing from the measured frequency response at the different rpm and the identified dynamic coefficients for the wide rotational speed range are presented.

Bearing and Rotordynamic Performance Analysis of a 250 kW Reduction Gear System (250 kW급 초임계 CO2 발전용 감속기의 유체 윤활 베어링 및 회전체 동역학 특성 해석)

  • Lee, Donghyun;Kim, Byungok
    • Tribology and Lubricants
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    • v.32 no.4
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    • pp.107-112
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    • 2016
  • This paper presents a rotordynamic analysis of the reduction gear system applied to the 250 kW super critical CO2 cycle. The reduction gear system consists of an input shaft, intermediate shaft, and output shaft. Because of the high rotating speed of the input shaft, we install tilting pad bearings, rolloer bearings support the intermediate and output shafts. To predict the tilting pad bearing performance, we calculate the applied loads to the tilting pad bearings by considering the reaction forces from the gear. In the rotordynamic analysis, gear mesh stiffness results in a coupling effect between the lateral and torsional vibrations. The predicted Campbell diagram shows that there is not a critical speed lower than the rated speed of 30,000 rpm of the input shaft. The predicted modes on the critical speeds are the combined bending modes of the intermediate and output shaft, and the lateral vibrations dominate when compared to the torsional vibrations. The damped natural frequency does not strongly depend on the rotating speeds, owing to the relatively low rotating speed of the intermediate and output shaft and constant stiffness of the roller bearing. In addition, the logarithmic decrements of all the modes are positive; therefore all modes are stable.

Unsteady Swirling Flows Arising in Straight Tubes

  • Tsurusaki, Hiromu
    • International Journal of Fluid Machinery and Systems
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    • v.3 no.3
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    • pp.211-220
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    • 2010
  • The objective of this study is to clarify the occurrence of the high-speed mode of unsteady swirling flows in straight tubes. The unsteady flows generated in the tube were measured by means of a semiconductor-type pressure transducer and an FFT analyzer. The high-speed mode measured has rotational speed which is approximately equal to or higher than the peripheral velocity of the swirling flow. The unsteady flow is due to cell rotation in the circumferential direction of the tube. The occurrence of the high-speed mode was confirmed, and the characteristics (rotational speed, pressure amplitude, and phase) of this mode were clarified. In order to understand the measured unsteady flows, the three dimensional vortex core profiles were discussed based on the distributions of the pressure amplitude and phase.

A study on performance of slot restrictor bearing with a variation in circumferencial direction (원주방향 변화를 갖는 슬롯 레스트릭터 베어링의 성능 연구)

  • 박정구;김경웅
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1998.10a
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    • pp.350-357
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    • 1998
  • Slot restrictor air journal bearing has high load capacitance and high stiffness. Stability characteristics of slot restrictor air journal bearing are studied theoretically to forecast and to prevent the whirl instability. As for the high speed rotating machinery, the instability called 'whirl' occurs when the rotor rotates at a speed more than twice the resonant speed. Once the whirl occurs, rubbing contact between the journal and the bearing occurs mostly and the bearing-rotor system is destroyed ultimately. Therefore, the forecasting and prevention of the occurence of whirl instability is a very important subject especially to develop highly efficient high speed machinery. The bearing with the slot restrictor that varies about circumferencial direction is used for the purpose of the prevention of whirl instability.

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Model Updating of High-Speed Spindle (초고속 스핀들의 모델 개선법)

  • Park, Ki-Beom;Chung, Won-Jee;Lee, Choon-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.7-12
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    • 2008
  • In the design of modem rotating machinery, it is often necessary to increase the performance of rotor-bearing system. Since a critical speed range influences the performance and safety of the whole system, it should be necessary to constrain the critical speed and thus resonance response in design process to result in large vibration. Consequently the minimization of resonance response amplitudes within the operation range of the rotor system becomes the most primary design objective. In this paper, based on the assumption that the external shape of rotating-shaft, bearing supporting positions and etc, the natural frequency analysis of spindle is performed by ANSYS $10.0^{(R)}$ Optimum design is conducted using the RBF model.

Study on the Development of High-speed Rotary Tilling System for Power Tiller (경운기의 고속 로터리 경운시스템 개발에 관한 연구)

  • 이승규;김성태;우종구;김재영
    • Journal of Biosystems Engineering
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    • v.26 no.5
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    • pp.423-430
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    • 2001
  • The purpose of this study is to develop high-speed rotary tillage system for a power tiller by improving the rotary blade and the power train of transmission. Mechanical structure of gear train of rotary drive of conventional power tiller was simplified so that power can be transmitted directly from second shaft to tilling speed change shaft by rotating freely the transfer gear which changes the direction of rotation of shafts using needle bearing installed into middle shaft. A new gear train suitable for the single-edged rotary blade and high-speed rotary drive was developed with the rotational speed of rotary shaft faster than 7.5% at 1st-speed and 1.4% at 2nd-speed the one of conventional system by changing the numbers of teeth of gears of middle shaft, tilling speed change shaft and PTO shaft. Using the developed gear train for high-speed rotary drive, field tests were performed to compare tillage performances by the developed single-edged blade and by the conventional double-edged blade. The results showed that the performances by the single-edged blade compared with the one by the double-edged blade was improved about 18% in field capacity, about 34% in fuel consumption, and 9.4% in soil crushing ratio. Therefore, it may be concluded that tillage performance by the single-edged blade was improved compared to the one by the conventional blade. Evaluation of the developed system consisting of single-edged blade and gear train for high-speed rotary drive in field revealed that tillage performance of the developed system was similar to the one of field test conducted using the system consisting of single-edged blade and gear train for rotary drive of conventional power tiller However, considering the higher cone index of the upland field where evaluation was carried out compare to the one of the ordinary paddy field, it may be concluded that tillage performance of the developed rotary tilling system better than the one of conventional system.

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Digital Linear Control System for a Magnetic Bearing System of a High Vacuum Turbomolecular Pump (고진공 터보 분자펌프용 자기베어링 시스템의 디지털 선형 제어시스템)

  • Ro, Seung-Kook;Kyung, Jin-Ho;Park, Jong-Kweon;Nam, Woo-Ho;Koh, Deug-Yong
    • Journal of the Korean Vacuum Society
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    • v.19 no.4
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    • pp.256-264
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    • 2010
  • In this paper, a digital controller of magnetic bearing system for a high vacuum turbomolecular pump (TMP) is designed and examined. For stabilizing and providing damping in magnetic bearing, the digital PID controller is applied for each 5 control axes, and the inter-axis cross feedback controller is also applied to suppress low frequency vibration caused by gyroscopic moment of the rotor at high speed of rotation. The fabricated rotor-shaft has its first flexible natural frequency lower than maximum speed, about 614Hz, so the two lead filters are applied to increase damping of flexible mode. Notch filters with rotating frequency were selected to reduce vibration of the pump housing caused by unbalance load. The implemented controllers are verified by examination of frequency response and rotating test up to 40,000 rpm, which is higher than critical speed of backward flexible mode.