• Title/Summary/Keyword: High-Speed BLDC Motor

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Speed control system design using dual core DSP(TMS320F28377D) for the 2 Axis BLDC motor control (2축 BLDC 전동기 제어를 위한 듀얼코어 DSP(TMS320F28377D)를 이용하는 속도 제어 시스템 설계)

  • Lee, Dong-ju;Kim, Hee-chel;Lee, Dong-hyun;Choi, Jung-keyng
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2017.10a
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    • pp.232-234
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    • 2017
  • In this research, the BLDC motor 2 axis controller was designed using a dual core processor. The controller used TMS320F28377D which is TI's latest dual-core DSP, and the BLDC motor was selected with the position of resolver having high reliavility and the speed sensor built-in type motor.

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Wide-range Speed Control Scheme of BLDC Motor Based on the Hall Sensor Signal

  • Lee, Dong-Hee
    • Journal of Power Electronics
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    • v.18 no.3
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    • pp.714-722
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    • 2018
  • This paper presents a wide-range speed control scheme of brushless DC (BLDC) motors based on a hall sensor with separated low- and normal-speed controllers. However, the use of the hall sensor signal is insufficient to detect motor speed in the low-speed region because of low sensor resolution and time delay. In the proposed method, a micro-stepping current control method according to the torque angle variation is presented. In this mode, the motor current frequency and rotating angle are determined by the reference speed without the actual speed fed by the hall sensor. The detected torque angle is used to adjust the current value in a limited band to control the current value in accordance with the load. The torque angle is detected exactly at the changing point of the hall sensor signal. The rotor can follow the rotating flux with the variable torque angle. In a normal speed range, the conventional vector control scheme is used to control the motor current with a PI speed controller using the hall sensor. The torque characteristics are analyzed on the basis of the back EMF and current shape. To adopt the vector control scheme, the continuous rotor position is estimated by the measured speed and hall sensor position. At the mode changing point between low and normal speed range, the proper initial current command and reference rotor position are calculated. The calculated current command can reduce the torque ripple during transient mode. The proposed method is simple but effective in extending the speed control range of a conventional BLDC motor with hall sensor without the need for a high-resolution encoder. The effectiveness of the proposed method is verified by various experiments on a practical BLDC motor.

Design of a Hub BLDC Motor Driving Systems for the Patrol Vehicles (경계형 차량 구동용 허브 bldc 전동기 구동시스템 설계)

  • Park, Won-seok;Kunn, Young;Lee, Sang-hunn;Choi, Jung-keyng
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2013.10a
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    • pp.612-615
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    • 2013
  • Hub BLDC(Brushless Direct Current) motor, called wheel-in motor is a outer rotor type high efficient direct driving motor which have a multi-pole permanent magnet type rotor as a driving wheel. This study shows a hub BLDC motor speed controller design methode using PIC micro controller to drive 2 wheels or 3 wheels driving body having hub motor driving shaft. The motor driver unit consists of six discrete MOSFET switching devices and the gate driving module is directly designed for high economy.

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Speed Control of Three Phase Slotless PM BLDC Motor Using Single Sensor (Single Sensor를 이용한 3상 Slotless PM BLDC 전동기의 속도제어)

  • Lee S. J.;Yoon Y. H.;Woo M. S.;Won C. Y.;Choe Y. Y.
    • Proceedings of the KIPE Conference
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    • 2004.07a
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    • pp.33-37
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    • 2004
  • Slotless Permanent magnet Brushless DC Motor(PM BLDC) with the characteristics of high speed and high power density has been more widely used in industrial and automatic machine. Generally, PM BLDC meter is necessary that the three Hall-ICs evenly be distributed around the stator circumference in case of the 3 phase motor. The Hall-ICs are set up in this motor to detect the main flux from the rotor. therefore the output signal from Hall-ICs is used to drive a power transistor to control the stator winding current. However, instead of using three Hall-ICs, if only we used one Hall-IC, we estimate information of the others phase in sequence through a revolving rotor. This paper identified the characteristics and performance by using one Hall-IC for the 3 phase PM BLDC whose six stator and two rotor designed.

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Thermal Characteristics of 600 W Brushless DC Motor under Axial Loading Condition (회전축 부하를 고려한 BLDC 모터의 열적 특성에 관한 실험 및 수치 해석적 연구)

  • Kwon, Hwabhin;Lee, Won-Sik;Kim, Gyu-Tak;Park, Heesung
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.12
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    • pp.999-1005
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    • 2016
  • A brushless direct current (BLDC) motor electronically performs rectification without brushes. It therefore does not have the typical mechanical friction contacts between the brushes and commutators. The BLDC motor has the advantages of high speed, low noise, and electronic noise reduction in addition to high durability and reliability. Therefore, it is mainly used in electric vehicles and electric equipment. However, iron loss and copper loss due to long-term use induce temperature increases in the motor, which reduces its performance and life. The temperatures of the stator and permanent magnet are predicted to be $62.3^{\circ}C$ and $32.2^{\circ}C$, respectively. This study shows the enhanced temperature distribution in a 600 W BLDC motor using unsteady and three-dimensional (3D) numerical investigations validated with experimental data.

A Design of Programmable Low Pass Filter to Reduce the ZCP Estimation Error at High Speed BLDC Sensorless Drive (BLDC 고속 센서리스 구동의 ZCP 추정 오차 저감을 위한 Programmable Low Pass Filter 설계)

  • Seo, Eunjeong;Lee, Kangseok;Lee, Wootaik
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.1
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    • pp.35-41
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    • 2014
  • This paper presents a design method of programmable low pass filter(PLPF) which reduce an estimation error of a zero crossing point(ZCP) for a high speed brushless DC(BLDC) motor drive. BLDC motor sensorless drive is possible by estimation of ZCP. The ZCP estimated by detecting a change of back-EMF polarity has the estimation error because noises exist on the measured back-EMF. Therefore a calculated commutation timing using the ZCP is inaccurate. And the inexact commutation timing leads to ripples of 3-phase current and degradation of drive performance. This paper proposes the design method of the PLPF to overcome these problems. First, a speed calculated a inaccurate period of the ZCP is analyzed in the frequency domain. Then, the PLPF that has varying cut-off frequency according to change of the speed is designed on the frequency analysis result. The proposed method is verified by the experiment.

A New Approach of BLDC Motor Using Unidirectional Current in the Driver Circuit and its Future Prospects

  • Yasuhiro, Komatsu;Zawawi, Syed Abdul Kadir
    • Journal of international Conference on Electrical Machines and Systems
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    • v.1 no.1
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    • pp.91-98
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    • 2012
  • Climate change and other pollutions make a huge demand of environment friendly and high efficient motors especially Brushless DC (BLDC) motors. Generally, bidirectional energized BLDC motors are used widely; however, inverter devices used in the driver put fear of being effected by noise. This paper proposes unidirectional energized BLDC motor which utilizes asymmetrical H-bridge circuit as the driver circuit. The Minato motor is one of the pioneers in unidirectional energized system. The use of bar magnets in the rotor is one of the biggest disadvantages of the motor. We proposed using tabular magnets. The paper compares the power consumption and efficiency of the Minato motor and the proposed motor. During high speed rotation, undesirable armature current is generated that has a deceleration characteristic. This current lowers the motor's efficiency. In this paper, we propose the solutions and show comparison through equations of the copper loss ratio for the Minato and our proposed motors. The third motor, which has the highest efficiency, was discovered during examination of the equations.

Sensorless Starting Method and Fuel Pressure Control of BLDC Motor for Fuel Pump of Vehicle (자동차 연료 펌프용 BLDC 모터의 센서리스 기동 및 연료 압력 제어)

  • Chang, Jin-Wook;Yoon, Duck-Yong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.2
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    • pp.114-121
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    • 2013
  • High efficiency operation is required for motors of vehicle to increase fuel efficiency due to the regulation of exhaust gas. This paper presents a control method of fuel pressure to increase fuel efficiency and a sensorless control method of BLDC motor to get higher efficiency than conventional brushed DC motor. Initial rotor position of BLDC motor is detected from current value that is occurred by test voltage pulse and rotor is accelerated by defined sequence to enter sensorless operation mode. The algorithm to control flow rate of fuel pump uses PI controller that is control motor speed to maintain the target fuel pressure commanded by ECU.

A Study on a Control Method for Small BLDC Motor Sensorless Drive with the Single Phase BEMF and the Neutral Point (소형 BLDC 전동기 센서리스 드라이브의 단상 역기전력과 중성점을 이용한 제어기법 연구)

  • Jo, June-Woo;Hwang, Don-Ha;Hwang, Young-Gi;Jung, Tae-Uk
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.9
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    • pp.1-7
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    • 2014
  • Brushless Direct Current(BLDC) Motor is essential to measure a rotor position because of that this motor type needs to synchronize the rotor's position and changeover phase current instead of a brush and commutator used on the existing dc motor. Recently, many researches have studied on sensorless control drive for BLDC motor. The conventional control methods are a compensation value dq, Kalman filter, Fuzzy logic, Neurons neural network, and the like. These methods has difficulties of detecting BEMF accurately at low speed because of low BEMF voltage and switching noise. And also, the operation is long and complex. So, it is required a high-performance microprocessor. Therefore, it is not suitable for a small BLDC motor sensorless drive. This paper presents control methods suitable for economic small BLDC motor sensorless drive which are an improved design of the BEMF detection circuit, simplifying a complex algorithm and computation time reduction. The improved motor sensorless drive is verified stability and validity through being designed, manufactured and analyzed.

Development of Advanced TurboBlowers Using High-Spped BLDC Motors and Foil Air Bearings (차세대 신개념 터보블로워의 세계최초 상품화 개발)

  • Oh, Jongsik;Lee, Heonseok
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.177-182
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    • 2002
  • In the paper, the development of high-speed industrial turbo blowers with foil air bearings is presented as a first successful commercialization in the world. Their target market is various from wastewater treatment to cement factory processes which require compressed air ranging between 0.6 and 0.8 bar gauge. Employing the state-of·the-art technology of the high-speed BLDC motors, the bump-type foil air bearings and the high- efficient turbo impellers/diffusers, so much compact, efficient and silent blower machines of a single stage are now available in the market, aiming to replace the existing inefficient, bulky and noisy ones, such as roots blowers. The first production lines are established fur 25,75 and 150 hp class blowers. Rotational speeds from about 20,000 to 80,000 rpm are realized directly from the high-speed BLDC motors without any gear boxes, and no lubrication oil is required. A brief introduction of design, manufacture and test results is presented fur mechanical, electrical and aerodynamic performance.

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