• Title/Summary/Keyword: High-Frequency Induction Heating

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A Novel Power Frequency Changer Based on Utility AC Connected Half-Bridge One Stage High Frequency AC Conversion Principle

  • Saha Bishwajit;Koh Kang-Hoon;Kwon Soon-Kurl;Lee Hyun-Woo;Nakaoka Mutsuo
    • Proceedings of the KIPE Conference
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    • 2006.06a
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    • pp.203-205
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    • 2006
  • This paper presents a novel soft-switching PWM utility frequency AC to high frequency AC power conversion circuit incorporating boost-half-bridge inverter topology, which is more suitable and acceptable for cost effective consumer induction heating applications. The operating principle and the operation modes are presented using the switching mode and the operating voltage and current waveforms. The performances of this high-frequency inverter using the latest IGBTs are illustrated, which includes high frequency power regulation and actual efficiency characteristics based on zero voltage soft switching (ZVS) operation ranges and the power dissipation as compared with those of the previously developed high-frequency inverter. In addition, a dual mode control scheme of this high frequency inverter based on asymmetrical pulse width modulation (PWM) and pulse density modulation (PDM) control scheme is discussed in this paper in order to extend the soft switching operation ranges and to improve the power conversion efficiency at the low power settings. The power converter practical effectiveness is substantially proved based on experimental results from practical design example.

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A Novel Utility AC Frequency to High Frequency AC Power Converter with Boosted Half-Bridge Single Stage Circuit Arrangement

  • Saha, Bishwajit;Kwon, Soon-Kurl;Koh, Hee-Seog;Lee, Hyun-Woo;Nakaoka, Mutsuo
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2006.05a
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    • pp.387-390
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    • 2006
  • This paper presents a novel soft-switching PWM utility frequency AC to high frequency AC power conversion circuit Incorporating boost-half-bridge inverter topology, which is more suitable and acceptable for cost effective consumer induction heating applications. The operating principle and the operation modes are presented using the switching mode and the operating voltage and current waveforms. The performances of this high-frequency inverter using the latest IGBTs are illustrated, which includes high frequency power regulation and actual efficiency characteristics based on zero voltage soft switching (ZVS) operation ranges and the power dissipation as compared with those of the previously developed high-frequency inverter. In addition, a dual mode control scheme of this high frequency inverter based on asymmetrical pulse width modulation (PWM) and pulse density modulation (PDM) control scheme is discussed in this paper in order to extend the soft switching operation ranges and to improve the power conversion efficiency at the low power settings. The power converter practical effectiveness is substantially proved based on experimental results from practical design example.

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A Study on Characteristics Analysis of Time Sharing Type High Frequency Inverter Consisting of Three Unit Half-Bridge Serial Resonant Inverter (Half-Bridge 직렬 공진형 인버터를 단위인버터로 한 시분할방식 고주파 인버터의 특성해석에 관한 연구)

  • 조규판;원재선;서철식;배영호;김동희;노채균
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.15 no.1
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    • pp.90-97
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    • 2001
  • A high frequency resonant inverter consisting of iliree unit Half-Bridge serial resommt inverter used as power source of induction heatmg at high frequency is presented in this paper. As a output [Dwer control strategy, sequencial time-sharing gate contml methcd is applied. This methcd is TDM(Time Division Multiplexing), which is broadly used with digital and analog signals transmission in communication system 1be analysis of the proposed circuit is generally described by using the normalized pararmenters. Also, the principle of basic operating and the its characteristics are estimated by the parameters such as switching frequency, load resistance. Also, according to the calculated characteristics value, a method of the circuit design and operating characteristics of the inverter is proposed. This paper proves the validity of theoretical analysis through the Pspice. This proposed inverter show that it can be practically used in future as power source system for induction heating application, DC-DC converter etc. r etc.

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Analysis of Frequency Response Curve for Conduction-Cooled Power Capacitors (전도 냉각 파워 커패시터의 주파수 응답 곡선 분석)

  • An, Gyeong Moon;Kim, Hiesik
    • Journal of the Institute of Electronics and Information Engineers
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    • v.53 no.10
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    • pp.123-130
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    • 2016
  • High-frequency induction heating equipment can heat the metal by applying a High-Frequency power to the resonant circuit. The resonance circuit is composed of the work coil and the conduction-cooled power capacitor, it influences the performance of the heat treatment equipment according to the characteristics of the capacitor. However, dependence on conduction-cooled power capacitor's import is high due to lack of core technology research and development. Minimizing the generation of internal heat transmitted inside during LC resonance, reduce the reactive power loss, there is a need for a capacitor within the voltage characteristic outstanding. To implement localization it is vital that prior study of the analysis on the frequency response characteristic for the finished capacitor advanced manufacturer be implemented. Studying the interpolation method to read the value at any point of the characteristic curve for a given log-log scale was applied to the analysis tool of the capacitor by my proposed algorithm. The simulation for reproducing frequency response curves was attempted by assuming a capacitor in a simplified series equivalent RC circuit to obtain the equivalent series resistance value. It was confirmed that the reproduction rate was the result value above 83% as compared to the simulation of the properties and characteristics on the actual reactive power for Peak value, and that the algorithm can be applicable when analyzing and predicting the characteristic curves of a simpled model capacitor.

A Study on the Novel Time Sharing Type Current Fad High Frequency Resonant Inverter (새로운 시분할 방식 전류형 고주파 인버터에 관한 연구)

  • Kim H.J.;Won J.S.;Kang J.W.;Cho G.P.;Oh S.H.;Min B.J.;Jung D.Y.
    • Proceedings of the KIPE Conference
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    • 2003.07a
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    • pp.27-30
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    • 2003
  • This paper describes two novel current fed high frequency resonant inverter can be used as the power supp]y for wax-sealing. This two topology can be obtained higher output frequency than switching frequency by composing modified unit inverter based on conventional half-bridge serial resonant inverter in parallel with input power source. also, By using time-sharing gate control method, this proposed inverter can not only realize the output control of dependence irrespective of the switching frequency using phase-shift but also reduce switching loss because it has ZVS function. Simulation results through the Pspice have demonstrated the feasibility of the proposed inverter. This proposed inverter will be able to be practically used as a power supply in various fields as induction heating applications, DC-DC converter etc.

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A Study on Single-Stage High-Power-Factor Electronic Ballast for Discharge Lamps Operating in Critical Conduction Mode (임계모드에서 동작하는 단일 전력단 고역률 방전등용 전자식 안정기에 관한 연구)

  • Seo Cheol-Sik;Park Jae-Wook;Sim Kwang-Yeal;Kim Hae-Jun;Won Jae-Sun;Kim Dong-Hee
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.54 no.12
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    • pp.601-608
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    • 2005
  • This paper presents a novel single-stage high-power-factor electronic ballast for fluorescent lamps operating in critical conduction mode. The proposed topology is based on integration of boost converter as power factor corrector(PFC) and a half-bridge high frequency parallel resonant inverter into a single stage. The input stage of the boost converter is operating in critical conduction mode for positive and negative half cycle voltage respectively at line frequency(60Hz). So that a boost converter makes the line current follow naturally the sinusoidal line voltage waveform. The simulated and experimental results for 100W fluorescent lamps operating at 42kHz switching frequency and 220V line voltage have been obtained. This proposed inverter will be able to be practically used as a power supply in various fields as induction heating applications, fluorescent lamp and DC-DC converter etc.

SDF Inverter Design for Induction Heating (유도가열용 SDF 인버터 설계)

  • Shin, W.S.;Gho, J.S.;Park, H.C.;Ham, S.Y.;Park, C.H.
    • Proceedings of the KIPE Conference
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    • 2011.07a
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    • pp.459-460
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    • 2011
  • 본 논문에서는 산과 골이 있는 복잡한 형상의 기어를 일정한 깊이로 열처리하기 위한 효율적인 유도가열에 관한 연구이다. 이를 위해 동시에 이중주파수를 발생하면서 출력을 각각 제어할 수 있는 인버터를 설계하였으며 두개의 인버터로 구동되는 방식을 기준으로 해석, 설계 및 부하와 매칭을 위한 필터 설계를 수행하여, MF(Medium frequency)와 HF(High frequency에서 공진주파수 운전을 위한 최적의 인버터를 설계 및 제작하고자 한다.

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A Study on Characteristic Analysis of AC to AC Current-Fed Type High Frequency Resonant Inverter with High Power Factor (고역율 AC/AC 전류형 고주파 공진 인버터의 특성해석에 관한 연구)

  • Kim, Jong-Hae;Won, Jae-Sun
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.28 no.1
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    • pp.16-28
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    • 2014
  • This paper presents a novel high-power-factor circuit topology of AC to AC current-fed type high frequency resonant inverter which includes the function of power factor correction(PFC) in the proposed inverter to operate the AC input block with high power factor. The proposed circuit topology of AC to AC current fed type high resonant inverter removes DC link electrolytic capacitor and has also the one of power factor correction(PFC) in the inverter circuit without an additional PFC circuit since the input current by constituting it in parallel as an unit inverter, which assumes the class-E high frequency resonant inverter of conventional current-fed type, flows in the form of the resultant current flowing through each constant current reactor($L_{d1}$, $L_{d2}$). The circuit analysis of proposed inverter is generally described by adopting the normalized parameters and the evaluation of its operating characteristics are conducted by using the parameters such as the ratio of switching and resonant frequency(${\mu}$), coupling coefficient(k) and so on. An example of procedure for circuit design based on the characteristic values obtained from the theoretical analysis is presented. To confirm the validity of the theoretical analysis, the experimental results are also presented. In the future, the proposed inverter shows it can be practically used as power supply system for induction heating application, DC-DC converter etc.

The Roofing System of High wind-Resistant Performance using Thermoplastic polyolefin and Electromagnetic Induction Technology (TPO 시트재와 유도가열공법을 적용한 고내풍성 지붕마감 공법)

  • Choi, Hee-Bok;Shin, Yoon-Seok;Choi, Jin-Cheol;Lee, Bo-Hyeong;Kang, Kyung-In
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.1
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    • pp.103-109
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    • 2009
  • Strong winds according to global warming cause the increase of the frequency and the repair cost of damaged roofs. In the United States, Factory Mutual Insurance Company(FMIC) promotes the roofing design that resists heavy wind-load, as the means of strict criteria. This fact reveals that more durable roofing system will be also required in Korea. Therefore, this study aims at developing such a system with high wind-resistance performance using Thermoplastic polyolefin(TPO) and Electromagnetic induction technology(EIT) than the previous systems. The system presented in this study consists of 4 main devices as follow; 1) a disc to fix sheets for TPO & EIT method, which can conduct structural design according to site condition, such as region, building height, and wind load. 2) a nail to have about 30% stronger lifting-up capacity than that of the previous nail. 3) a disc to fix sheets, which has triangle protuberance not to damage sheets in the repeatable wind load, and 4) a electromagnetic induction device to combine a disc and a sheet by heating uniformly and quickly adhesive agent on the disc. The results of mock-up test illustrate that the system provides wind-resistant performance to achieve satisfactorily the structural design criteria of FMIC. In addition, the system is faster, chipper, and easier than the existing system, and is expected that this roofing system can be applied to the rehabilitations of an existing as well as a new building.

Fabrication of poly-crystalline silicon ingot for solar cells by CCCC method (CCCC법에 의한 태양전지용 다결정 실리콘 잉고트의 제조)

  • Shin J. S.;Lee D. S.;Lee S. M.;Moon B. M.
    • 한국신재생에너지학회:학술대회논문집
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    • 2005.06a
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    • pp.94-97
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    • 2005
  • For the fabrication of poly-crystalline silicon ingot, CCCC (Cold Crucible Continuous Casting) method under a high frequency alternating magnetic field, was utilized in order to prevent crucible consumption and ingot contamination and to increase production rate. In order to effectively and continuously melt and cast silicon, which has a high radiation heat loss due to the high melting temperature and a low induction heating efficiency due to a low electric conductivity, Joule and pinch effects were optimized. Throughout the present investigation, poly-crystalline Si ingot was successfully produced at the casting speed of above 1.5 mm/min under a non-contact condition.

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