• Title/Summary/Keyword: High pressure spray

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Effects on Diesel Spray for Variation of Ambient Pressure and Impingement Land Position (주위 압력 및 충돌면 위치 변화가 디젤분무에 미치는 영향)

  • 박대순;김문헌;박권하
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.3
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    • pp.95-105
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    • 1997
  • A diesel engine has become smaller and higher, thus sprays injected in high speed may be impinged on a small combustion chamber wall if there is not enough strong swirl. Those combustion chambers should have proper measures to avoid the spray impinged and deposited on a wall. One of the measures is a chamber prepared impingement parts raised on a chamber wall surface. In this system a spray is injected into the raised pip, broken into a number of smaller drops and spreaded out away from the wall surface. Therefore the fuel droplets distributes over inside of the combustion chamber. In this study, the positions, sizes and angles of the raised land are discussed to help the chamber design using spray wall impaction. The characteristics of the spray impinged on various lands are investigated and compared with each other. Then chamber shapes are discussed with the spray characteristics and the proper positions and size are proposed in some chamber volumes.

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Effect of Nozzle Hole Number on Atomization Characteristics of DME Fuel Spray using High Pressure Injector (고압 인젝터의 노즐 홀 수가 DME 연료분무의 미립화 특성에 미치는 영향)

  • Lee, Jongtae;Lee, Sanghoon;Chon, Mun Soo
    • Journal of ILASS-Korea
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    • v.19 no.4
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    • pp.216-220
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    • 2014
  • This paper presents effect of nozzle hole number on atomization characteristic of DME fuel spray using three different type of injector having the hole number of 6, 7 and 8. For this study, PDPA(phase Doppler particle analyzer) experiment was performed in terms of $T_{ASOE}$ under various injection pressure. To compare general trend of atomization characteristic, the law data were ensemble averaged based on $T_{eng}$ of 0.2 ms. Results showed that the droplet diameter in terms of SMD(Sauter Mean Diameter) was reduced as increase in injection pressure. Increasing the number of hole lead to reduce in droplet diameter, but no significant reduction in diameter was observed between hole number of 7 and that of 8. In addition, increasing the number of hole resulted in decrease in droplet velocity which is considered as the effect of reduction in spray momentum due to decreasing of fuel quantity per each hole.

EFFECT OF THE SHAPE OF IMPINGEMENT PLATE ON THE VAPORIZATION AND FORMATION OF FUEL MIXTURE IN IMPINGING SPRAY

  • Kang, J.J.;Kim, D.W.;Choi, G.M.;Kim, D.J.
    • International Journal of Automotive Technology
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    • v.7 no.5
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    • pp.585-593
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    • 2006
  • The effect of the shape of the side wall on vaporization and fuel mixture were investigated for the impinging spray of a direct injection(DI) gasoline engine under a variety of conditions using the LIEF technique. The characteristics of the impinging spray were investigated under various configurations of piston cavities. To simulate the effect of piston cavity configurations and injection timing in an actual DI gasoline engine, the parameters were horizontal distance from the spray axis to side wall and vertical distance from nozzle tip to impingement plate. Prior to investigating the side wall effect, experiments on free and impinging sprays for flat plates were conducted and these results were compared with those of the side wall impinging spray. For each condition, the impingement plate was located at three different vertical distances(Z=46.7, 58.4, and 70 mm) below the injector tip and the rectangular side wall was installed at three different radial distances(R=15, 20, and 25 mm) from the spray axis. Radial propagation velocity from spray axis along impinging plate became higher with increasing ambient temperature. When the ambient pressure was increased, propagation speed reduced. High ambient pressures tended to prevent the impinging spray from the propagating radially and kept the fuel concentration higher near the spray axis. Regardless of ambient pressure and temperature fully developed vortices were generated near the side wall with nearly identical distributions, however there were discrepancies in the early development process. A relationship between the impingement distance(Z) and the distance from the side wall to the spray axis(R) was demonstrated in this study when R=20 and 25 mm and Z=46.7 and 58.4 mm. Fuel recirculation was achieved by adequate side wall distance. Fuel mixture stratification, an adequate piston cavity with a shorter impingement distance from the injector tip to the piston head should be required in the central direct injection system.

Research on Acceleration Mechanism of Inflight Particle and Gas Flow Effect for the Velocity Control in Vacuum Kinetic Spray Process (진공상온분사(VKS) 공정에서의 비행입자 가속 기구 및 속도제어를 위한 가스 유량 효과에 관한 연구)

  • Park, Hyungkwon;Kwon, Juhyuk;Lee, Illjoo;Lee, Changhee
    • Korean Journal of Materials Research
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    • v.24 no.2
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    • pp.98-104
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    • 2014
  • Vacuum kinetic spray(VKS) is a relatively advanced process for fabricating thin/thick and dense ceramic coatings via submicron-sized particle impact at room temperature. However, unfortunately, the particle velocity, which is an important value for investigating the deposition mechanism, has not been clarified yet. Thus, in this research, VKS average particle velocities were derived by numerical analysis method(CFD: computational fluid dynamics) connected with an experimental approach(SCM: slit cell method). When the process gas or powder particles are accelerated by a compressive force generated by gas pressure in kinetic spraying, a tensile force generated by the vacuum in the VKS system accelerates the process gas. As a result, the gas is able to reach supersonic speed even though only 0.6MPa gas pressure is used in VKS. In addition, small size powders can be accelerated up to supersonic velocity by means of the drag-force of the low pressure process gas flow. Furthermore, in this process, the increase of gas flow makes the drag-force stronger and gas distribution more homogenized in the pipe, by which the total particle average velocity becomes higher and the difference between max. and min. particle velocity decreases. Consequently, the control of particle size and gas flow rate are important factors in making the velocity of particles high enough for successful deposition in the VKS system.

Full-scale Fire Suppression Test for Application of Water Mist System in Road Tunnel (미분무수 소화시스템의 도로터널 적용을 위한 실물 화재 실험)

  • Han, Yong-Shik;Choi, Byung-Il;Kim, Myung-Bae;Lee, Yu-Whan;So, Soo-Hyun
    • Fire Science and Engineering
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    • v.25 no.3
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    • pp.51-56
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    • 2011
  • The full-scale experiments are carried out to investigate the fire suppression characteristics of water-based fire fighting systems in a road tunnel. Applied systems are the low-pressure water spray system at 3.5 bar and the high-pressure water mist system at 60 bar. The water flow rate of the high-pressure system is one sixth only of the water spray system. A passenger car and a heptane fuel pan with area of $1.4m^2$ are used as fire sources. A blower system is installed at the tunnel exit to realize the longitudinal ventilation conditions (0.9~3.8 m/s) in the tunnel. Temperatures from the fire source to the down-stream direction are measured by K-type thermocouple trees. The experimental results show that the cooling effect of the high pressure water mist system in the test conditions were equivalent to that of the low pressure water spray system for B-class fire.

A Study on the Spray, Combustion, and Exhaust Emission Characteristics of Dimethyl-ether (DME) by Experiment and Numerical Analysis (Dimethyl-ether (DME) 연료의 분무, 연소 및 배기 특성에 관한 실험 및 수치해석적 연구)

  • Park, Su-Han;Kim, Hyung-Jun;Lee, Chang-Sik
    • Journal of ILASS-Korea
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    • v.15 no.1
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    • pp.31-37
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    • 2010
  • The aim of this work is to investigate the spray and combustion characteristics of dimethyl-ether (DME) at various injection conditions. The spray characteristics such as spray tip penetration and spray cone angle were experimentally studied from the spray images which obtained from the spray visualization system. Combustion and emissions characteristics were numerically investigated by using KIVA-3V code coupled with Chemkin chemistry solver. From these results, it revealed that DME spray had a shorter spray tip penetration and wider spray cone angle than that of diesel spray due to the low density, low surface tension, and fast evaporation characteristics. At the constant heating value condition, DME fuel showed higher peak combustion pressure and earlier ignition timing, because of high cetane number and superior evaporation characteristics. In addition, the combustion of DME exhausted more $NO_x$ emission and lower HC emission due to the active combustion reaction in the combustion chamber. The result shows that DME had a little soot emission due to its molecular structure characteristics with no direct connection between carbons.

Preparation of Manganese Oxide Powders by Spray Pyrolysis and its Electrochemical Characterization (Spray Pyrolysis에 의한 Manganese Oxide 입자의 제조 및 전기화학적 특성)

  • Choi, Won-Chang;Byun, Dong-Jin;Lee, Jung-Kee;Park, Dal-Keun;Kim, Hyeon-Joong
    • Korean Journal of Materials Research
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    • v.11 no.11
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    • pp.936-940
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    • 2001
  • Spray pyrolysis is a favorable technique to form complex mixed-metal oxide powders with high purity in high temperature region. Manganese oxide powders were prepared by spray pyrolysis from an aqueous solution of $Mn(NO_3)_2$. Powders were formed in the temperature range of 500~$700^{\circ}C$ under the constant pressure of 300torr. All the powders have hydrous forms. When the temperature was increased, the size and the surface area of the particles decreased. An electrochemical capacitors were made with manganese oxide electrodes and KOH electrolyte. With the temperature decreased, capacitors showed high capacitance. Capacitor which was prepared with powders formed in the temperature $500^{\circ}C$ demonstrated specific capacitances as high as 83F/g.

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An Experimental Study on Slamming Phenomenon by Forced Impact (강제 입수에 의한 슬래밍 현상에 관한 실험적 연구)

  • Nahm, J.O.;Kang, H.D.;Chung, J.Y.;Kwon, S.H.;Choi, H.S.
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.392-395
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    • 2006
  • This paper presents the experimental results at slamming phenomenon. The air pressure cylinder was used to ensure repeatability of the impact. The results showed that the adopted experimental technique was very excellent in terms of repeatability when is compared to that of the free drop tests. The pressure time histories, magnitude of peak pressure and the behavior of jet spray were obtained. The flat specimen was tested for various incident angles. To estimate the incident speed of the specimen high speed camera was used. The high speed camera was also useful tool in understanding the behavior.

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Assessment of Prediction Ability of Atomization and Droplet Breakup Models on Diesel Spray Dynamic (디젤분무에서 미립화 및 액적분열모델의 예측능력평가)

  • Kim, J.I.;No, S.Y.
    • Journal of ILASS-Korea
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    • v.5 no.2
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    • pp.35-42
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    • 2000
  • A number of atomization and droplet breakup models have been developed and used to predict the diesel spray characteristics. Of the many atomization and droplet breakup models based on the breakup mechanism due to aerodynamic liquid and gas interaction, four models classified as mathematical models, such as TAB, modified TAB, DDB, WB and one of the hybrid model based on WB and TAB models were selected for the assessment of prediction ability of diesel spray dynamics. The assessment of these models by using KIVA-II code was performed by comparing with the experimental data of spray tip penetration and sauter mean diameter(SMD) from the literature. It is found that the prediction of spray tip penetration and SMD by the hybrid model was only influenced by the initial parcel number. All the atomization and droplet breakup models considered here was strongly dependent on the grid resolution. Therefore it is important to check the grid resolution to get an acceptable results in selecting the models. At low injection pressure, modified TAB model could only give the good agreement with experimental data of spray tip penetration and both of modified TAB and DDB models were recommendable for the prediction of SMD. At high injection pressure, hybrid model could only give the good agreement with the experimental data of spray tip penetration and the prediction of all of the selected models did not match the experimental data. Spray tip penetration was increased with the increase the $B_1$ and the increase of $B_1$ did not affected the prediction of SMD.

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Pilot Spray Characteristics of Piezo type Injectors for High Pressure Injection (고압 분사용 Piezo 인젝터의 Pilot 분무특성)

  • Bae, J.W.;Kim, H.N.;Lee, J.W.;Kang, K.Y.;Ryu, J.I.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.2076-2081
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    • 2004
  • Future exhaust gas limits for diesel-driven passenger cars will force the automotive industry to significantly improve the performance of engine. Since modern common-rail injection systems deliver more degrees of freedom referring to the injection process, again the optimization of the injection process could offer a possibility to meet the exhaust gas limits. This study describes the characteristic the pilot spray structure of piezo-driven injector for a passenger car common-rail system to be applicable multiple injection caused by fast response rather than solenoid-driven injector. The piezo-driven injector is prototype injector with same needle chamber of solenoid injector and the solenoid-driven one is commercial injector. The pilot spray characteristic such as spray tip penetration, spray speed, spray angle were obtained by spray images, which is measured by the Mie scattering method with optical system for high-speed temporal photography. It was found that piezo-driven injector effected electric change as important factor and showed faster response than solenoid-driven injector.

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