• Title/Summary/Keyword: High power density converter

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Power Conversion Unit for Hybrid Electric Vehicles (하이브리드 전기자동차 구동용 전력변환장치)

  • Lee, Ji-Myoung;Lee, Jae-Yong;Park, Rae-Kwan;Chang, Seo-Geon;Choi, Kyung-Soo
    • The Transactions of the Korean Institute of Power Electronics
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    • v.13 no.6
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    • pp.420-429
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    • 2008
  • This paper describes design procedure and control strategy of HDC(High side DC/DC Converter) and MCU(Motor Control Unit) for diesel hybrid electric vehicle. In designing HDC and MCU for HEV high power density and reliability is strongly needed to meet the demand of automotive industry. In order to achieve the high performance of a controller, MPC5554 based control board is developed. An optimized film capacitor and inductor are also developed for high efficiency driving. Skim 63 IGBT module of SEMIKRON for automotive is used for power switching device. The most efficient cooling model for optimal size and reliability were verified by simulation. These procedures are verified by bench or driving test and the results are present in this paper.

Torque Predictive Control for Permanent Magnet Synchronous Motor Drives Using Indirect Matrix Converter

  • Bak, Yeongsu;Jang, Yun;Lee, Kyo-Beum
    • Journal of Power Electronics
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    • v.19 no.6
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    • pp.1536-1543
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    • 2019
  • This paper presents an improved torque predictive control (TPC) for permanent magnet synchronous motors (PMSMs) using an indirect matrix converter (IMC). The IMC has characteristics such as a high power density and sinusoidal waveforms of the input-output currents. Additionally, this configuration does not have any DC-link capacitors. Due to these advantages of the IMC, it is used in various application field such as electric vehicles and railway cars. Recently, research on various torque control methods for PMSM drives using an IMC is being actively pursued. In this paper, an improved TPC method for PMSM drives using an IMC is proposed. In the improved TPC method, the magnitudes of the voltage vectors applied to control the torque and flux of the PMSM are adjusted depending on the PMSM torque control such as the steady state and transient response. Therefore, it is able to reduce the ripples of the output current and torque in the low-speed and high-speed load ranges. Additionally, the improved TPC can improve the dynamic torque response when compared with the conventional TPC. The effectiveness of the improved TPC method is verified by experimental results.

Development of DC/DC Converters and Actual Vehicle Simulation Experiment for 150 kW Class Fuel-cell Electric Vehicle (150kW급 수소연료전지 차량용 DC/DC 컨버터 개발 및 실차모사 실험)

  • Kim, Sun-Ju;Jeong, Hyeonju;Choi, Sewan;Cho, Jun-Ho;Jeon, Yujong;Park, Jun-Sung;Yoon, Hye-Sung
    • The Transactions of the Korean Institute of Power Electronics
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    • v.27 no.1
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    • pp.26-32
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    • 2022
  • This paper proposes a power system that includes a 120k W fuel cell DC-DC converter (FDC) and 30 kW bidirectional DC-DC converter (BHDC) for a 150 kW fuel-cell vehicle. With a high DC link voltage of 800 V, the efficiency and power density of the power electronic components are improved. Through the modular design of FDC and BHDC, electric components are shared, resulting in reduced mass production costs. The switching frequency of 30 kHz of full SiC devices and optimal design of coupled inductor reduce the volume, achieving a power density of 8.3 kW/L. Furthermore, a synergetic operation strategy using variable limiter control of FDC and BHDC was proposed to efficiently operate the fuel cell vehicle considering the fuel cell stack efficiency according to the load. Finally, the performance of the prototype was verified by Highway Fuel Economy Driving Schedule testing, EMI test, and the linked operation between FDC and BHDC. The full load efficiencies of the FDC and BHDC prototypes are 98.47% and 98.74%, respectively.

Design of a Simmer Circuit for Xenon Flash Lamp Driver Based on a LCC Converter (LCC 컨버터 기반의 제논 플래시 램프 구동장치를 위한 시머회로 설계)

  • Song, Seung-Ho;Cho, Chan-Gi;Park, Su-Mi;Park, Hyun-Il;Bae, Jung-Su;Jang, Sung-Roc;Ryoo, Hong-Je
    • Proceedings of the KIPE Conference
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    • 2017.07a
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    • pp.231-232
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    • 2017
  • This paper describes the design and implementation of a 2.5kW (500V, 5A) simmer circuit that maintains the ionization of xenon gas inside the lamp. The design is based on a LCC resonant converter in continuous conduction mode (CCM) with above resonant frequency to take advantage of high power density from using parasitic elements such as the leakage inductance in a power transformer. In addition, since the converter has current source output characteristics, it is suitable for maintaining ionization of the lamp having the negative resistance load characteristic. To verify this converter design, PSpice modeling was performed. Finally, the developed simmer circuit is verified by a resistive load of rated performance and the Ionization maintenance operation of the xenon flash lamp.

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A Study on Control of High Power PM Excited TFLM for Long Distance (장거리 이송용 고출력 영구자석 여자 횡자속 선형전동기 제어에 관한 연구)

  • Jeon, Jin-Yong;Hwang, Gye-Ho;Kim, Ji-Won;Kim, Gyu-Sik
    • The Transactions of the Korean Institute of Power Electronics
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    • v.11 no.5
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    • pp.471-479
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    • 2006
  • Automatic transfer equipments of manufacturing and process line trend toward big size as LCD glass is big size, heavy weight. The conventional stocker uses rotational motor and mechanical power converter device as travel axis of stocker crane and then frequent maintenances by complex structure and mechanical friction are required. Also it has problem to minimize the particle generation. To solve these problems, this paper verified the performance of permanent magnet(PM) excited transverse flux linear motor(TFLM) that is big power density per unit volume applied for travel axis of 7 generation stocker that is being big size, high power, long distance by the experiment based on proposed control algorithm, controller and power converter device.

The Design of an Improved ZCZVS Resonant Type Converter by Digital I-PD Phase-shift Controller (디지털 I-PD 위상 쉬프트 제어기를 가진 개선된 영전류.영전압 스위칭 공진형 컨버터의 설계)

  • Kim, Young-Moon;Ahn, In-Mo;Kim, Hae-Jae;Shin, Dong-Ryul;Kim, Dong-Wan
    • Proceedings of the KIEE Conference
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    • 2000.07e
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    • pp.66-70
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    • 2000
  • This paper deal with a design and a constant output power control of Zero Current Zero Voltage Switching(ZCZVS) resonant type DC-DC converter by a digital I-PD phase shift controller. When the DC-DC converter for a high density and a high effect control is operated in high speed switching, the switching loss and switching stress of the switching devices are increased. So, the ZCZVS method, which has the phase shift control with the digital I-PD controller, must be use in order to reduce its. And the constant output power voltage that controlled by the digital I-PD controller tracks a reference without steady state error in variable input voltage. The validity of control strategy that proposed is verified experimental results by the Digital Signal Processor TMS320C32.

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Experimental Considerations for the stability of AT Forward MRC (AT 포워드 다중공진형 컨버터의 안정성에 대한 실험적 고찰)

  • Oh Yong-Seung;Kim Chang-sun;Kim Hee-Jun
    • Proceedings of the KIPE Conference
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    • 2001.07a
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    • pp.260-263
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    • 2001
  • In this paper, we experimentally considered the stability of AT forward MRC with the characteristics of high efficiency and high power density. The converter ratings are input 48V, output 5V/50W, The maximum voltage stress is measured to about 170V of 2 times the input voltage when the input is 58V. The $81.66\%$ of maximum efficiency could be obtained. For the stability of the converter, it is compensated through the error op amp in MC34067. A phase margin and a gain margin for relative stability are measured using HP4194A network analyzer.

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The Design of Interleaved Bi-directional DC-DC Converter for Fuel Cell and Battery Hybrid System (연료전지·이차전지 하이브리드 시스템을 위한 인터리빙 양방향 DC-DC 컨버터 설계)

  • Kim, Seung-Min;Choi, Ju-Yeop;Choy, Ick;Song, Seung-Ho;Lee, Sang-Cheol;Lee, Dong-Ha
    • The Transactions of the Korean Institute of Power Electronics
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    • v.18 no.1
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    • pp.45-53
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    • 2013
  • Fuel cell power system is one of the most promising energy source for the alternative energy because it has unique advantages such as high energy density, no power drop during operation, and feasible to make compact size. However, due to very low response time, fuel cell is difficult to correspond to drastic load changes and start-up operation. For solving these problem, fuel cell power system must include energy storage device such as Li-Poly battery or super capacitor. Therefore, bi-directional DC-DC converter must be required for this storage device and fuel cell-PCS control. This paper presents a design and modeling of the bi-directional DC/DC converter. Firstly, we present modeling the boost and buck mode of the bi-directional converter through both PWM switch model and state space averaging technique. Secondly, in order to minimize output ripple and transient response overshoot, we have two identical DC-DC converters interleaved and adopt two-loop voltage-current controller. The proposed bi-directional DC-DC converter's modeling method and control design have been verified with computer simulation and experimentation.

Stabilization Analysis of Piezo-electric Converter for PFM and PWM Control (압전 변압기의 제어 방식에 따른 모델링 및 안정화분석)

  • Yun, Seok-Teak;Park, Seong-Woo;Won, Young-Jin;Lee, Jin-Ho;Kim, Jin-Hee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.401-401
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    • 2009
  • Recently, demands for the development of compact, lightweight power supplies with higher power density and higher efficiency have been increased. Since Piezoelectric Transformer (PT) was emerged in device and material industry, it has been suggested as a viable alternative to the magnetic transformer in some applications. PT has some advantages such as low profile and mechanical energy transfer with little electromagnetic interface (EMI). Also, PT can provide high voltage stepping ratio with good isolation and requires no copper windings saving copper usage especially for large voltage conversion differences. Conventional control of PT converter has mainly two-way. One is the pulse frequency modulation (PFM) control method and the other is the pulse width modulation (PWM) control with frequency fixed method. It is known that the maximum PT efficiency can be obtained when it operates near the resonant frequency of the PT. And, also PT's resonant frequency moves according to the load condition. Therefore, selection of PT converter control method is very difficult. This paper analyzes general piezo-electric converter modeling and proposes a guide-line to selection of control method and stabilization control.

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High Power Density 50kW Bi-directional Converter for Hybrid Electric Vehicle HDC (하이브리드 자동차용 HDC를 위한 50kW급 고전력밀도 양방향 컨버터)

  • Yang, Jung-Woo;Keum, Moon-Hwan;Choi, Yoon;Kim, Seok-Joon;Kim, Sam-Gyun;Kim, Jong-Pil;Han, Sang-Kyoo
    • Proceedings of the KIPE Conference
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    • 2015.07a
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    • pp.221-222
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    • 2015
  • 본 논문은 하이브리드 자동차 HDC(High voltage DC-DC Converter)를 위한 고전력밀도 양방향 컨버터를 제안한다. 기존 HDC는 낮은 동작주파수로 인하여 인덕터 전류 리플 만족을 위해 큰 인덕터 용량이 요구될 뿐만 아니라 대전류 구동시 인덕터의 자기포화를 방지하기 위해 코어의 크기가 커지는 단점이 있다. 본 논문에서 제안하는 양방향 컨버터는 고속 스위칭 특성이 우수한 SiC-FET의 적용을 통해 인덕터의 용량을 저감할 수 있다. 뿐만 아니라 2상 인터리브드 방식의 적용을 통해 입출력 커패시터의 고밀도화를 획득할 수 있으며, 각 상의 인덕터를 하나의 DM(Differential Mode) 커플드 인덕터로 구현함으로써 인덕터 자화전류 offset을 제거할 수 있으므로 인덕터의 고밀도화에 매우 유리하다. 제안된 HDC 양방향 컨버터의 타당성 검증을 위하여 50kW급 시작품 제작을 통한 실험 결과를 제시한다.

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