• 소성∙가공
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• 제31권4호
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• pp.186-193
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• 2022

The application of UHSS sheet is being expanded up to 50% to reduce the weight of automobiles and improve safety. However, due to the high strength and low elongation of the ultra-high tensile strength steel sheet, product defects such as spring back and mold defects such as cracks and chippings also occur. In this study, Pin/Ring on Disc and Spiral wear tests were conducted to evaluate the durability of Ti/Cr-coated molds for forming 1.2GPa grade UHSS sheets. Component analysis and thickness were measured for each coating layer, and hardness and adhesion were investigated to determine mechanical properties. Combining the results of various wear tests, it was found that the TiAlN coating had the best wear and sticking resistance.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.565-566
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• 2006

High speed machining experiment on the inclined surfaces of hardened mold steel(STAVAX at hardness HRC 53) is carried out using the long-neck type ball endmill. Surface texture and roughness are compared fur various cutting conditions. Tool overhang length greatly affects the roughness of machined surface. It is found that, fur this type of long-neck endmill, the chip load should be carefully selected by reducing either the axial depth of cut or feedrate to avoid tool vibration. Feedrate adjustment is more appropriate method in terms of tool wear.

• 한국기계가공학회지
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• 제9권1호
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• pp.81-86
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• 2010

This paper investigated into process characteristics of AlTiN coated layers for machining to the direction of upper and lower in plastic mold material (KP-4) with the cemented carbide ball endmill with the diameter of 8mm coated AlTiN layers (1~4) step by step using machining center. The material used in experiments was KP-4 that was machined by three types of inclined angles; $15^{\circ}$, $30^{\circ}$ and $45^{\circ}$ As estimated mechanical properties of AlTiN coated layers, it was shown the most result in the condition of three layered coating that the coating that the coating depth, the hardness of the coated layer and the surface roughness of the coated layer were $13{\mu}m$, Hv 3027.3 and $0.042{\mu}m$, respectively. The cutting component was better at the condition of upper direction than that of lower direction in all experimental conditions and indicated to be less which the bigger angle of the material was increased the effective diameter of the tool.

• 열처리공학회지
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• 제24권3호
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• pp.127-132
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• 2011

The silicon-containing Diamond-like Carbon (Si-DLC) film as an low friction coefficient coating has especially treated a different silicon content by plasma-enhanced chemical vapor deposition (PECVD) process at $500^{\circ}C$ on nitrided-STD 11 mold steel with (TMS) gas flow rate. The effects of variable silicon content on the Si-DLC films were tested with relative humidity of 5, 30 and 85% using a ball-on-disk tribometer. The wear-tested and original surface of Si-DLC films were analysed for an understanding of physical and chemical characterization, including a changing structure, via Raman spectra and nano hardness test. The results of Raman spectra have inferred a changing intra-structure from dangling bonds. And high silicon containing DLC films have shown increasing carbon peak ratio ($I_D/I_G$) values and G-peak values. In particular, the tribological tested surface of Si-DLC was shown the increasing hardness value in proportional to TMS gas flow rate. Therefore, at same time, the structure of the Si-DLC film was changed to a different intra-structure and increased hardness film with mechanical shear force and chemical reaction.

• 한국정밀공학회지
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• 제19권3호
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• pp.101-106
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• 2002

This paper presents an experimental investigation of high speed machining of dies and molds. Several critical issues involved with the high speed machining of QRO90 tool steel of hardness up to HRc62, have been studied and explained from a detail analysis of experimental observations. The experiments were performed using ball end mills. The effect of different process parameters on tool life and surface finish produced was also investigated. The cutting parameters involved were; cutting speeds in the range of 100 to 40 / m/min, axial depth of cut from 0.1 to 0.5mm, pick feed of 0.1 to 0.5mm. Run out and acceleration signals were observed during the experiment to investigate cutting slates. Compressed air and flood coolant were used and the effect of coolant on tool life was also determined.

• 비파괴검사학회지
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• 제33권1호
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• pp.73-79
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• 2013

본 실험에서는 NIMAX재료를 3차원 측정기 및 백색광간섭계를 이용, 진원도 측정과 표면조도 측정을 하여 다음과 같은 결과를 얻었다. 절삭특성은 재료의 경도가 큰 관계로 2F의 조건보다 4F의 조건에서 낮게 나타났으며, 주축 회전수 및 공구 이송이 낮을수록 양호하게 나타났다. 3차원 측정기를 통한 진원도 측정은 절삭분력과 같은 4F 조건에서 양호하게 나타났으며, 주축회전수 1,700 rpm, 공구이송속도 85 mm/min의 조건에서 진원도는 양호한 결과를 보였다. 가공면의 표면거칠기는 2F 조건보다 4F의 조건에서 양호하게 나타났으며, 주축회전수 1,700 rpm, 공구이송속도 55 mm/min의 조건에서 Ra $0.4025{\mu}m$값을 보였다.

• 한국산업융합학회 논문집
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• 제26권6_2호
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• pp.1011-1017
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• 2023

In this study, the harmless crack size (a_hml) by double shot peening (DSP) using shot balls with different diameters was evaluated on carburized, quenched-tempered SCM822H steel. The minimum crack size (a_NDI) detectable by non-destructive inspection was also evaluated. The relationship between the crack size (a_25,50) that reduces the fatigue limit by 25% and 50% and a_hml was evaluated. The residual stress of DSP was greater in SP_(0.6+0.08) than SP_(0.8+0.08) and appeared deeper in the depth direction. In addition, the hardness below the surface appeared larger. The fatigue limit of DSP increased 2.07 times and 1.95 times compared to non-SP. All a_hml of the DSP specimen was determined at the depth (a). The compressive residual stress distribution affects a_hml, and the a_hml of SP_(0.6+0.08), which has a large compressive residual stress and a high fatigue limit, appeared large. a_hml of SP_(0.6+0.08) introduced deeper than the residual stress of SP_(0.8+0.08) is larger in the range of As=1.0-0.3. Since the residual stress in the thickness direction has a greater effect on a_hml than the residual stress at the surface, it is necessary to introduce it more deeply. The relation of a_hml, a_25,50, and a_NDI were evaluated in the point for safety and reliability.

• 대한치과재료학회지
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• 제44권2호
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• pp.151-161
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• 2017

본 연구에서는 다양한 두께와 색조를 가진 레진 -나노세라믹 CAD-CAM block(RNB)의 시편을 이용하여 광중합 시 시편을 투과하는 광자의 수와 시편을 통과하는 빛의 양에 영향을 미칠 수 있는 반투명도 지수를 측정하고, 시편 하방의 이원중합 레진시멘트의 미세경도 측정을 통해 그 중합적 특성을 파악하였다. Lava Ultimate (3M/ESPE, St. Paul, MN, USA) 세라믹 시편을 A1, A2, A3색조 (HT (high translucency)와 LT (low translucency))로 각각 1, 2, 3, 4 mm 두께로 제작하였다 (n = 3). Photodiode detector (M1420, EG&G PARC, Princeton, NJ, U.S.A.)를 통해 시편을 통과하는 광자의 수를 측정하였고 spectrophotometer (SpectroPro-500, Acton Research, Acton, MA, U.S.A.)를 이용하여 시편의 반투명도 지수를 측정하였다. Stainless steel mold (6 mm 직경, 1 mm 두께)를 제작하여 이원중합 레진시멘트(Rely X ARC, 3M/ESPE, St. Paul, MN, USA)를 제조사의 지시대로 조작하여 적용 후 Mylar strip를 얹은 뒤 주입된 레진시멘트가 완전히 덮일 수 있도록 각 실험군의 시편을 위치시키고 광조사기로 40초간 광중합 하였다. 이후 24시간 동안 $37^{\circ}C$에 보관 후 미세경도를 측정하였다. 광자의 수는 HT, LT군에서 모두 세라믹 시편의 두께가 증가함에 따라 유의하게 감소하였고, A1 군이 A2군과 A3군에 비해 유의하게 적은 감소를 보였다 (p<0.05). 반투명도 지수는 HT, LT 그룹에서 시편의 두께가 증가함에 따라 유의하게 감소하였고 A1군이 A2군과 A3군에 비해 높은 값을 나타냈다 (p<0.05). HT, LT그룹 각각 두께가 증가함에 따라, 색조가 증가함에 따라 미세경도는 감소하였으며, 1 mm군과 4 mm군, 그리고 A1군과 A3군에서는 통계적으로 유의하게 감소하였다 (p<0.05).