• Title/Summary/Keyword: High fracture toughness

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DC Potential Drop Method for Evaluating Material Degradation

  • Seok, Chang-Sung;Bae, Bong-Kook;Koo, Jae-Mean
    • Journal of Mechanical Science and Technology
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    • v.18 no.8
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    • pp.1368-1374
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    • 2004
  • The remaining life estimation for the aged components in power plants as well as chemical plants are very important because mechanical properties of the components are degraded with in-service exposure time in high temperatures. Since it is difficult to take specimens from the operating components to evaluate mechanical properties of components, nondestructive techniques are needed to evaluate the degradation. In this study, test materials with several different degradation levels were prepared by isothermal aging heat treatment at $630^{\circ}C$. The DC potential drop method and destructive methods such as tensile and fracture toughness were used in order to evaluate the degradation of 1Cr-1Mo-0.25V steels. In this result, we can see that tensile strength and fracture toughness can be calculated from resistivity and it is possible to evaluate material degradation using DC potential drop method, non-destructive method.

Mechanical and Tribological Properties of $\beta-Sialon/SiC$ Whisker Composite ($\beta-Sialon/SiC$ Whisker 복합재료의 기계적 물성 및 마찰 마모 특성 연구)

  • 김호균;소유영;김인섭;이병하
    • Journal of the Korean Ceramic Society
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    • v.31 no.11
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    • pp.1259-1264
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    • 1994
  • $\beta$-Sialon has been regarded as one of promising materials showing high strength, fracture toughness, corrosion resistence and wear resistence. The improvement of the fracture toughness and tribological properties of $\beta$-Sialon (Z=1) has been attempeted by fabricating the $\beta$-Sialon/ SiC whisker composite. Each of green body composed of following ingredients, i.e., Si3N4, AlN, Y2O3 nd SiC, respectively, was first fired at 178$0^{\circ}C$ for 3hrs in N2 atmosphere and then post-HIPed at 173$0^{\circ}C$ for 1 hr under 170 MPa for N2 gas pressure. The fracture toughness, flexural strength and tribological properties increased with increasing SiC whisker content, despite the reduction of the relative density and hardness. $\beta$-Sialon/15 vol% SiC whisker showed a significant enhancement of wear resistance compared to the monolithic $\beta$-Sialon. The addition of SiC whisker caused the reduction of the density and hardness, but induced the increment of wear resistance.

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The Evaluation for Elastic-Plastic Fracture Toughness in a Reactor Pressure Vessel Steel(SA508-3) (원자력 압력용기강(SA508-3)의 탄소성 파괴인성 평가)

  • 오세욱;윤한기;임만배
    • Journal of Ocean Engineering and Technology
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    • v.7 no.2
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    • pp.91-102
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    • 1993
  • The elastic-plastic fracture thoughness J sub(IC) of Nuclear Reactor Vessel Steel(SA 508-3) which has high toughness was discussed at temperatures RT, $-20^{\circ}C$, $200^{\circ}C$ and 1/2/CT specimen was used for this study. Especially the two methods recommended in ASTM and JSME were compared. It was difficult to find J sub(IC) by ASTM R-curve method with the specimen used for this research, while JSME R-curve method yielded good result. The stretched zone width menthod gave slightly larger J sub(IC) values than those by the R-curve method for SA 508-3 steel.

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The Evaluation of Fracture Toughness on Mode I for Twill CFRP/GFRP Laminated Hybrid Composites (능직 CFRP/GFRP 적층하이브리드 복합재의 Mode I 파괴인성 평가)

  • Roh, Young Woo;Kang, Ji Woong
    • Journal of the Korean Society of Safety
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    • v.35 no.5
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    • pp.9-14
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    • 2020
  • In order to realize high strength and light weight for various industrial facilities and structural materials, various new materials are applied to product design. Among them, CFRP has excellent specific strength and non-rigidity, and the scope of use is expanding throughout the industry, such as mobility products and building materials. GFRP is cheaper than CFRP, and has excellent specific strength and non-rigidity, and has excellent heat resistance and sound insulation, so it has been adopted as a core material for flooring and interior flooring. CFRP of twill weave structure has better resistance to deformation of fiber than plain weave structure, so the outermost layer is applied as twill weave structure in product design. After fabrication with DCB specimens, Mode I fracture toughness was evaluated according to the crack length. As the crack length increases, the energy release rate and stress intensity factor values tended to decrease overall.

Effect of Graphitic Nanofibers on Interfacial Adhesion and Fracture Toughness of Carbon Fibers-reinforced Epoxy Composites

  • Kim, Seong-Hwang;Park, Soo-Jin
    • Composites Research
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    • v.34 no.2
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    • pp.82-87
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    • 2021
  • The mechanical properties of carbon fiber-reinforced epoxy composites (CFRPs) are greatly dependent on the interfacial adhesion between the carbon fibers and the epoxy matrix. Introducing nanomaterial reinforcements into the interface is an effective approach to enhance the interfacial adhesion of CFRPs. The main purpose of this work was to introduce graphitic nanofiber (GNFs) between an epoxy matrix and carbon fibers to enhance interfacial properties. The composites were reinforced with various concentrations of GNFs. For all of the fabricated composites, the optimum GNF content was found to be 0.6 wt%, which enhanced the interlaminar shear strength (ILSS) and fracture toughness (KIC) by 101.9% and 33.2%, respectively, compared with those of neat composites. In particular, we observed a direct linear relationship between ILSS and KIC through surface free energy. The related reinforcing mechanisms were also analyzed and the enhancements in mechanical properties are mainly attributed to the interfacial interlocking effect. Such an effort could accelerate the conversion of composites into high performance materials and provide fundamental understanding toward realizing the theoretical limits of interfacial adhesion and mechanical properties.

High-Strength Mg-PSZ of Fine Grains Containing TiC Particles

  • Joon Hyuk Jang;Jaehyung Lee
    • The Korean Journal of Ceramics
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    • v.1 no.4
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    • pp.214-218
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    • 1995
  • Partially stabilized zironia with magnesia (Mg-PSZ) is known as one of the toughest monolithic ceramics. However, the very large grain sizes obtained after sintering at a high solution-heat treatment temperature in the cubic region of the phase diagram limit the strength of this material rather modest. In this study fine-grained Mg-PSZ materials were fabricated by adding TiC particles as a dispersed phase. Samples were hot-pressed at $1750^{\circ}C$ and then annealed at $1420^{\circ}C$ for various times. Grain growth was retarded severely by the TiC particles resulting in grain sizes smaller by more than one order of magnitude than those of PSZ without TiC. The fine-grained microstructure lead to doubly-increased fracture strength while maintaining the same level of high fracture toughness as that of conventional Mg-PSZ without TiC particles.

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Evaluation of Fracture Strength and Material Degradation for Weldment of High Temperature Service Steel Using Advanced Small Punch Test

  • Lee, Dong-Hwan
    • Journal of Mechanical Science and Technology
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    • v.18 no.9
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    • pp.1604-1613
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    • 2004
  • This paper presents an effective and reliable evaluation method for fracture strength and material degradation of the micro-structure of high temperature service steel weldment using advanced small punch (ASP) test developed from conventional small punch (CSP) test. For the purpose of the ASP test, a lower die with a minimized ${\Phi}$1.5 mm diameter loading ball and an optimized deformation guide hole of ${\Phi}$3 mm diameter were designed. The behaviors of fracture energy (E$\_$sp/), ductile-brittle transition temperature (DBTT) and material degradation from the ASP test showed a definite dependency on the micro-structure of weldment. Results obtained from ASP test were compared and reviewed with results from CSP test, Charpy impact test, and hardness test. The utility and reliability of the proposed ASP test were verified by investigating fracture strength, behavior of DBTT, and fracture location of each micro-structure of steel weldment for test specimen in ASP test. It was observed that the fracture toughness in the micro-structure of FL+CGHAZ and ICHAZ decreased remarkably with increasing aging time. From studies of all micro-structures, it was observed that FGHAZ microstructure has the most excellent fracture toughness, and it showed absence of material degradation.

An Experimental Study on Toughening of Unsaturated Polyester Mortar (불포화 폴리에스테르 모르터의 인성강화에 관한 실험 연구)

  • 김화중;박준철;윤명덕;윤요현;최영준
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10b
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    • pp.1115-1120
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    • 2000
  • The purpose of this study is to investigate toughening of unsaturated polyester resin by addition of liquid rubber. In general, unsaturated polyester liquid has strong brittleness in spite of if high strength Therefore; it is difficult use polyurethane liquid rubber for the place where impact resistance is demanded. In this study, it was evaluated strength, impact resistance and fracture toughness by adding to polyurethane liquid rubber(0~25%). As a result, it was found that a tendency to be increase bearing impact and fracture toughness as polyurethane liquid rubber increased but strength was decreased.

The Effects of the Initial Crack Length and Fiber Orientation on the Interlaminar Delamination of the CFRP/GFRP Hybrid Laminate (초기 균열길이 및 섬유방향이 CFRP/GFRP 하이브리드 적층재의 층간 파괴에 미치는 영향)

  • Kwon, Oh-Heon;Kwon, Woo-Deok;Kang, Ji-Woong
    • Journal of the Korean Society of Safety
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    • v.28 no.1
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    • pp.12-17
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    • 2013
  • Considering the wind power system and the rotor blades which are composed of much technology, the wind power blade would be the most dangerous part because it revolves at high speed and weighs about dozens of tons, if the accident happens. Therefore, the light weight composite materials have been replacing as substitutional materials. The object of this study is to examine the delamination and damage for CFRP/GFRP hybrid composite that is used for strength improvement of a wind power blade. The influence of the initial crack length and fiber orientation for the interlaminar delamination was exposed for the blade safety. Plain woven CFRP instead of GFRP was inserted into the layer of the box spar for improving the strength and blade life. DCB(Double Cantilever Beam) specimen was used for evaluating fracture toughness and damage evaluation of interlaminar delamination. The material used in the experiment is a commercial material known as CF 3327 EPC in plain woven carbon prepreg(Hankuk Carbon Co.) and UD glass fiber prepreg(Hyundai Fiber Co.). From the results, crack growth rate is not so different according to the variation of the initial crack length. Mode I interlamainar fracture toughness of fiber direction $0^{\circ}$ is higher than that of $45^{\circ}$. Interlaminar fracture has an effect on fiber direction and K decreased with lower value according to increasing initial crack length. Also energy release rate fracture toughness was evaluated because CFRP/GFRP hybrid composite with a different thickness is under the mixed mode loading condition. The interlaminar fracture was almost governed by mode I fracture even though the mixed mode.

The Toughening Mechanism of the Rubber-Modified Epoxy Resin (고무 변성 에폭시의 고인화 메카니즘)

  • 이덕보;최낙삼
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.106-109
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    • 2001
  • In this work, we investigate the toughening mechanism of the rubber-modified epoxy resin. The fracture toughness($K_{IC}$) is measured using CT specimens for three kinds of rubber-modified epoxy resin with different rubber content. The damage zone and rubber particles around a crack tip of a damaged specimen just before fracture are observed by a polarization microscope and an atomic force microscope(AFM). Both the fracture energy($G_{IC}$) and the size of damage zone increase with the rubber content below l5wt%. The size of the rubber particles can be qualitatively correlated with the $G_{IC}$ and the size of damage zone. The cavitation of the rubber particles inside the damage zone is observed, which is expected to be main toughening mechanism by rubber particles. the stress which causes the cavitation of rubber particles is estimated by the Dugdale model.

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