• 제목/요약/키워드: High and low heating test

검색결과 108건 처리시간 0.024초

초음파 열화상 검사를 이용한 박판 용접시편의 결함 검출 (A Defect Detection of Thin Welded Plate using an Ultrasonic Infrared Imaging)

  • 조재완;정진만;최영수;정승호;정현규
    • 제어로봇시스템학회논문지
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    • 제13권11호
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    • pp.1060-1066
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    • 2007
  • When a high-energy ultrasound propagates through a solid body that contains a crack or a delamination, the two faces of the defect do not ordinarily vibrate in unison, and dissipative phenomena such as friction, rubbing and clapping between the faces will convert some of the vibrational energy to heat. By combining this heating effect with infrared imaging, one can detect a subsurface defect in material efficiently. In this paper a detection of the welding defect of thin SUS 304 plates using the UIR (ultrasonic infrared imaging) technology is described. A low frequency (20kHz) ultrasonic transducer was used to infuse the welded thin SUS 304 plates with a short pulse of sound for 280ms. The ultrasonic source has a maximum power of 2kW. The surface temperature of the area under inspection is imaged by a thermal infrared camera that is coupled to a fast frame grabber in a computer. The hot spots, which are a small area around the defect tip and heated up highly, are observed. From the sequence of the thermosonic images, the location of defective or inhomogeneous regions in the welded thin SUS 304 plates can be detected easily.

Influence of Air-tightness on Heat Energy Performance in Post and Beam Building with Exposed Wood Frame

  • Kim, Hyun-Bae;Kim, Se-Jong;Oh, Jung-Kwon;Park, Joo-Saeng;Lee, Jun-Jae
    • Journal of the Korean Wood Science and Technology
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    • 제40권5호
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    • pp.319-326
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    • 2012
  • Han-green building is one of the modernized Korean traditional buildings developed by Korea Forest Research Institute. This building was developed to increase the competitiveness of Korean traditional building using state-of-art technologies; hence Han-green building has the inherent characteristics of traditional building such as exposed wood frame in wall. Because of discontinuity in wall by the exposed wood frame, there is a concern on heat-air leaking in terms of energy performance. In this study, air-tightness of Han-green building was evaluated to investigate the influence of gaps between frames and in-fill walls. Blower door test was carried out to evaluate the air-tightness, and air-change rate (ACH50) was evaluated by averaging four set of pressurization and depressurization test. The air-change rate of Han-green house was 5.91 $h^{-1}$. To improve energy performance of Han-green house, thermal infrared images of Han-green house were taken in winter with heating to find out where the heat loss occurred. It was found that the building lost more heat through gaps between frames and in-fill walls rather than through other parts of this building. After covering all the gaps by taping, the blower door test was performed again, and the air-change rate was improved to 5.25 $h^{-1}$. From this analysis, it was concluded that the heated air can leak through the gaps between frames and walls. Therefore, when one designs the post and beam building with exposed frame, the detail design between frame and wall needs to be carefully dealt. However, Han-green building showed relatively high air-tightness comparing with other country research results.

자외선 가속열화에 의한 실리콘 고무의 트래킹 특성 변화에 관한 연구 (A Study on the Tracking Characteristics of Silicone Rubber Degraded by Accelerated UV Exposure)

  • 김숙철;이준호;황보승;이동영;한민구
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제49권5호
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    • pp.302-309
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    • 2000
  • The tracking characteristics of silicone rubber degraded by accelerated outdoor exposure employing a weather-o-meter were investigated. The tracking test was performed according to ICE Publ.587 method but the concentration of conductive solution was two times higher than IEC standard in order to accelerate the tracking failure. The number of large effective scintillation and the current of high voltage circuit were measured simultaneously. It was shown that the number of effective scintillation had valuable information of the tracking degradation state of silicone rubber, while the average current between electrodes could not provide information enough for diagnosis. Based upon the experimental results, it could be said that the key factor accelerating tracking failure was not Joule heating by current but pyrolysis by burning of silicone rubber, and that reduction of contact angle was due to chain scission which resulted in the free radicals of low molecules.

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내부가열을 이용한 보장성어육(고등어) 연제품의 가공 및 제품개발에 관한 연구 1. 원료${\cdot}$첨가물의 배합 및 가공조건 (Processing of Water Activity Controlled Fish Meat Paste by Dielectric Heating 1. Formulation and Processing Conditions)

  • 이강호;이병호;유병진;서재수;조진호;정인학;제외권
    • 한국수산과학회지
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    • 제17권5호
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    • pp.353-360
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    • 1984
  • 유전가열을 이용한 내부가열로서 어육연제품을 조리${\codt}$살균함과 동시에 내부수분을 확산${\codt}$이탈시켜 제품의 수분활성을 조절하여 상온보장이 가능한 보장성 어묵을 가공하는 방법과 제품개발을 위한 원료첨가물의 배합 및 가공조건을 검토한 실험결과를 요약하면 다음과 같다. (1) 고등어 연육의 첨가물 배합조건은 고기풀 100에 대하여 전분(옥수수 전분) $10\%$, 소금 $1.5%$, MSG $0.6\%$, sorbitol $3.0\%$, 설탕 $2.0\%$일 때가 가장 적당하였다. (2) 연제품의 형상과 크기는 두께 0.8cm, 직경 8cm의 원반형이 균일한 가열과 팽화 및 표면경화를 막는데 가장 적당하였고, 이것은 연육을 8cm 직경의 원주형으로 충전하여 이것을 열탕중에서 $2{\sim}3$분간 가열처리하여 gel시킨 후 0.8cm 두께로 절단하여 만들수 있으므로 조작이 매우 편리하였다. 동시에 열탕처리는 유전 가열시간을 단축시키는 효과도 있었다. (3) 유전가열은 $5{\sim}6$분간을 2분, $1{\codt}5$분, $1{\codt}5$분 및 1분씩으로 간헐적으로 행하는 것이 제품의 성상과 수분활성 조절 및 살균효과가 좋았다. 1단계 가열에 의하여 확산${\codt}$이탈된 수분은 $60^{\circ}C$, 3m/sec의 열풍으로 2분간 건조하고 계속적으로 600 W 전열기로 $5{\sim}6$분간 가열 표면배소와 함께 최종적으로 수분활성을 조절할 수 있었다. (4) (3)과 같은 조건으로 가공한 연제품은 수분활성 0.84{\sim}0.86, 생균수 $3{\times}10^2/g$이하, TI함량 27.6mg/g였고 texture 시험성적은 hardness 42, cohesiveness 0.53, toughness 4.6, elasticity 0.8, folding test AA였다. (5) 연제품의 일반성분 조성은 수분 $40.1\%$, 단백질 $20.8\%$, 지방 $17.4\%$, 탄수화물 $16.2\%$ 및 회분$5.5\%$였다.

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실제 운전조건을 고려한 전기자동차 베어링의 전기적 손상 평가 (Evaluation of Electrical Damage to Electric-vehicle Bearings under Actual Operating Conditions )

  • 박정수;김정식;이승표
    • Tribology and Lubricants
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    • 제40권4호
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    • pp.111-117
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    • 2024
  • Due to global CO2 emission reductions and fuel efficiency regulations, the trend toward transitioning from internal combustion engine vehicles to electric vehicles (EVs) has accelerated. Consequently, the problem of EV failures has become a focal point of active research. The parasitic capacitance generated during motor-shaft rotation induces voltage that deteriorates the raceway and ball surfaces of bearings, causing electrical damage in EVs. Despite numerous attempts to address this issue, most studies have been conducted under high viscosity lubricant and low load conditions. However, due to factors such as high-speed operation, rapid acceleration and deceleration, motor heating, and motor system-decelerator integration, current EV applications have shown diminished stability in lubrication films of motor bearings, thereby leveraging the investigation to address the risk of electrical damage. This study investigates the electrical damage to rolling bearing elements in EV motor drive systems. The experimental analysis focuses on the effects of electric currents and operational loads on bearing integrity. A test rig is designed to generate high-rate voltage specific to a motor system's parasitic capacitance, and bearing samples are exposed to these currents for specified durations. Component evaluation involves visual inspections and vibration measurements. In addition, a predictive model for electrical failure is developed based on accumulated data, which demonstrates the ability to predict the likelihood of electrical failure relative to the duration and intensity of current exposure. This in turn reduces uncertainties in practical applications regarding electrical erosion modes.

열사이클을 적용한 고온 조건 콘크리트 블록의 열용량 특성 (Thermal Energy Capacity of Concrete Blocks Subjected to High-Temperature Thermal Cycling)

  • 양인환;박지훈
    • 한국건설순환자원학회논문집
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    • 제8권4호
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    • pp.571-580
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    • 2020
  • 본 연구에서는 열에너지 저장시스템의 중요한 요소인 저장 매체에 관한 연구를 수행하였다. 열에너지 저장 매체로써 콘크리트는 열적 및 역학적 특성이 우수하며 저렴한 비용으로 인해 다양한 이점을 갖는다. 또한, 강섬유가 혼입된 초고강도 콘크리트는 고인성 및 고강도 특성으로 인해 고온 노출에 우수한 내구성을 나타내며, 강섬유의 높은 열전도율은 축열 및 방열에 유리한 영향을 미친다. 초고강도 콘크리트의 온도분포 특성을 파악하기 위하여 콘크리트 블록을 제작하고 일정한 열사이클을 적용하여 가열실험을 수행하였다. 열유체 흐름에 의한 열전달을 위하여 열전달 파이프를 콘크리트 블록 중심부에 매립하였다. 또한, 열전달 파이프 형상에 따른 온도분포 특성을 비교하기 위하여 핀의 유무에 따라 원형 파이프 및 종방향 핀 부착 파이프를 설정하였다. 열사이클에 따른 온도분포 특성을 분석하고, 이를 토대로 시간에 따른 열에너지 및 누적 열에너지를 산정하여 비교 분석하였다. 열사이클이 반복될수록 강섬유 혼입 초고강도 콘크리트는 고온에 대하여 안정화를 나타내었다. 또한, 온도분포 및 열에너지 산정 결과를 통해 축열 성능을 보유한 것으로 판단되며, 열에너지 저장 매체 역할을 수행할 수 있는 재료로 기대된다.

Effect of Induction Heat Bending Process on the Properties of ASME SA106 Gr. C Carbon Steel Pipes

  • Kim, Ki Tae;Kim, Young Sik;Chang, Hyun Young;Oh, Young Jin;Sung, Gi Ho
    • Corrosion Science and Technology
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    • 제14권2호
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    • pp.47-53
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    • 2015
  • Recently, the bending process is greatly applied to fabricate the pipe line. Bending process can reduce welding joints and then decrease the number of inspection. Thus, the maintenance cost will be reduced. Induction heat bending process is composed of bending deformation by repeated local heat and cooling. By this thermal process, corrosion properties and microstructure can be affected. This work focused on the effect of induction heating bending process on the properties of ASME SA106 Gr. C low carbon steel pipes. Microstructure analysis, hardness measurements, and immersion corrosion test were performed for base metal and bended area including extrados, intrados, crown up, and down parts. Microstructure was analyzed using an optical microscope and SEM. Hardness was measured using a Rockwell B scale. Induction heat bending process has influenced upon the size and distribution of ferrite and pearlite phases which were transformed into finer structure than those of base metal. Even though the fine microstructure, every bent area showed a little lower hardness than that of base metal. It is considered that softening by the bending process may be arisen. Except of I2, intrados area, the others showed a similar corrosion rate to that of base metal. But even relatively high rate of intrados area was very low and acceptable. Therefore, it is judged that induction heat bending process didn't affect boric acid corrosion behaviour of carbon steel.

온도변화에 따른 폴리머 시멘트 모르타르의 잔존압축강도 특성에 관한 실험적 연구 (An Experimental Study on the Residual Compressive Strength of PCM Depending on Temperature Variations)

  • 서동구;구인혁;윤웅기;김봉찬;김형준;권영진
    • 한국건축시공학회지
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    • 제15권5호
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    • pp.483-489
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    • 2015
  • 본 연구는 고온영역에 있어서 PCM의 역학특성의 기초적인 자료를 구축하는 것을 목적으로, 정온가열에 따른 온도별(100, 200, 400, $600^{\circ}C$) 잔존압축강도 특성에 대하여 실험하였다. 화재피해 이후의 특성을 살펴보기 위해 냉간시험을 실시하였으며 그 결과, PCM의 잔존압축강도는 폴리머의 종류에 관계없이 모두 감소하는 경향이 나타났다. 또한 함유량이 많을수록 $400^{\circ}C$의 고온영역부터 크게 감소하는 특성을 보였으며, PAE가 함유된 시험체가 EVA가 함유된 시험체보다 압축강도 기울기가 크게 나타나는 것을 확인하였다. 하지만 현재 PCM의 고온에 따른 역학적특성에 관한 연구는 상당히 미흡하기 때문에 본 연구와 더불어 보수방법 등에 대한 기초적인 연구가 반드시 선행되어야 할 것으로 판단된다.

Solid SCR용 암모니아 저장물질인 Calcium Ammine Chloride의 합성방법 및 물질분석 연구 (A Study on Synthetic Method and Material Analysis of Calcium Ammine Chloride as Ammonia Transport Materials for Solid SCR)

  • 신종국;윤천석;김홍석
    • 한국자동차공학회논문집
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    • 제23권2호
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    • pp.199-207
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    • 2015
  • Solid materials of ammonia sources with SCR have been considered for the application of lean NOx reduction in automobile industry, to overcome complex problems of liquid urea based SCR. These solid materials produce ammonia gas directly with proper heating and can be packaged by compact size, because of high volumetric ammonia density. Among ammonium salts and metal ammine chlorides, calcium ammine chloride was focused on this paper due to low decomposition temperature. In order to make calcium ammine chloride in lab-scale, simple reactor and glove box was designed and built with ammonium gas tank, regulator, and sensors. Basic test conditions of charging ammonia gas to anhydrous calcium chloride are chosen from equilibrium vapor pressure by Van't Hoff plot based on thermodynamic properties of materials. Synthetic method of calcium ammine chloride were studied for different durations, temperatures, and pressures with proper ammonia gas charged, as a respect of ammonia gas adsorption rate(%) from simple weight calculations which were confirmed by IC. Also, lab-made calcium ammine chloride were analyzed by TGA and DSC to clarify decomposition step in the equations of chemical reaction. To understand material characteristics for lab-made calcium ammine chloride, DA, XRD and FT-IR analysis were performed with published data of literature. From analytical results, water content in lab-made calcium ammine chloride can be discovered and new test procedures of water removal were proposed.

수평미세관내 R-290의 비등열전달 특성 (Boiling Heat Transfer Characteristics of R-290 in Horizontal Minichannel)

  • 최광일;;오종택
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2006년도 하계학술발표대회 논문집
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    • pp.68-73
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    • 2006
  • The present paper deals with an experimental study of boiling heat transfer characteristics of R-290, and is focused on pressure gradient and heat transfer coefficient of the refrigerant flow inside horizontal smooth minichannel with inner diameter of 3.0 mm and length of 2000 mm. The direct heating method applied for supplying heat to the refrigerant where the test tube was uniformly heated by electric current which was applied to the tube wall. The experiments were conducted with R-290 with purity of 99.99% at saturation temperature of 0 to $10^{\circ}C$. The range of mass flux is $50{\sim}250kg/m^2s$ and heat flux is $5{\sim}20kW/m^2$. The heat transfer coefficients of R-290 increases with increasing mass flux and saturation temperature, wherein the effect of mass flux is higher than that of the saturation temperature, whereas the heat flux has a low effect on increasing heat transfer coefficient. The significant effect of mass flux on heat transfer coefficient is shown at high quality, the effect of heat flux on heat transfer coefficient at low quality shows a domination of nucleate boiling contribution. The heat transfer coefficient of the experimental result was compared with six existing heat transfer coefficient correlation. Zang et al.'s correlation(2004) gave the best prediction of heat transfer coefficient.

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