• Title/Summary/Keyword: High Torque

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Vulcanization and Mechanical Properties of High Molecular Weight Slyrene-Butadiene Rubber/Low Molecular weight Styrene-Butadiene Rubber Mixtures (고분자량 스티렌-부타디엔 고무와 저분자량 스티렌-부타디엔 고무 혼합물의 가황과 기계적 물성)

  • Lee, Hwa-Woo;Kim, Byeong-Cheol;Hong, Suk-Pyo;Lee, Dai-Soo
    • Elastomers and Composites
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    • v.34 no.2
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    • pp.121-127
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    • 1999
  • Characteristics of high molecular weight styrene-butadiene rubber(HM-SBR)/low molecular weight styrene-butadiene rubber(LM-SBR) mixtures were studied to investigate how to modify the processability and the mechanical properties of styrene-butadiene rubber (SBR). Mooney viscosity of the HM-SBR/LM-SBR mixtures and torque increase due to the vulcanization decreased by increasing the LM-SBR content of the mixtures. Shore A hardness and rebound properties were decreased by increasing the LM-SBR content of the mixtures. It was found that the value of tan ${\delta}$ of the mixtures in rubbery state was increased, while glass transition temperatures of the vulcanized blends were constant by increasing the LM-SBR content of the mixtures. It was postulated that the decrease of Mooney viscosity by increasing the LM-SBR content of the blends was due to plasticizing effects of the LM-SBR and the increased polydispersity of the mixtures. Change of mechanical properties of the vulcanized HM-SBR/LM-SBR mixtures was attributed to the decreased crosslink densities of the mixtures by increasing the LM-SBR content of the mixtures.

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Verification of Micro-vibration Isolation Performance by using Low Rotational Stiffness Isolator under Elevation Direction Operation of the X-band Antenna (저 회전강성 진동 절연기에 의한 X-밴드 안테나의 고각방향 미소진동 절연 효과 검증)

  • Jeon, Su-Hyeon;Lee, Jae-Gyeong;Jeong, Sae-Han-Sol;Lee, Myeong-Jae;Oh, Hyun-Ung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.4
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    • pp.238-246
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    • 2015
  • A stepping motor is widely used to operate the elevation and azimuth stage of the X-band antenna with 2-axis gimbal system for effective image data transmission from a satellite to a ground station. However, such stepping motor also generates an undesirable micro-vibration which is one of the main disturbance sources affecting image quality of the high-resolution observation satellite. In order to improve the image quality, the micro-vibration isolation of the X-band antenna system is essential. In this study, the low rotational stiffness isolator has been proposed to reduce the micro-vibration disturbance induced by elevation direction operation of the X-band antenna. In addition, its structural safety was confirmed by the structure analysis based on the derived torque budget. The effectiveness of the design was also verified through the micro-vibration measurement test.

Optimization Design of the Clinch Stud using the Finite Element Analysis and the Taguchi Method (유한요소해석과 다구찌 방법을 이용한 클린치 스터드의 설계 최적화)

  • Byun, Hong-Seok;Kim, Gang-Yeon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.7
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    • pp.3135-3141
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    • 2013
  • This study derives the optimal conditions for design parameters of clinch stud with high torque resistance and bonding force by using FE simulation and Taguchi method. Maximum forming load and filled rate of material are considered as objective functions. Height and depth of groove with diameter and depth of lobe are chosen as design parameters. These control factors and the friction considered as noise factor are combined by orthogonal array. Forming load and filled rate are evaluated through the simulation. Simulation results are analyzed by using the ratio of signal to noise through Taguchi method. From these results, their optimal combination conditions are proposed. In the order of the most important parameter which affects filled rate, there are the height of lobe, the height of groove, the radius of lobe and the depth of groove.

Near-Five-Vector SVPWM Algorithm for Five-Phase Six-Leg Inverters under Unbalanced Load Conditions

  • Zheng, Ping;Wang, Pengfei;Sui, Yi;Tong, Chengde;Wu, Fan;Li, Tiecai
    • Journal of Power Electronics
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    • v.14 no.1
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    • pp.61-73
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    • 2014
  • Multiphase machines are characterized by high power density, enhanced fault-tolerant capacity, and low torque pulsation. For a voltage source inverter supplied multiphase machine, the probability of load imbalances becomes greater and unwanted low-order stator voltage harmonics occur. This paper deals with the PWM control of multiphase inverters under unbalanced load conditions and it proposes a novel near-five-vector SVPWM algorithm based on the five-phase six-leg inverter. The proposed algorithm can output symmetrical phase voltages under unbalanced load conditions, which is not possible for the conventional SVPWM algorithms based on the five-phase five-leg inverters. The cause of extra harmonics in the phase voltages is analyzed, and an xy coordinate system orthogonal to the ${\alpha}{\beta}z$ coordinate system is introduced to eliminate low-order harmonics in the output phase voltages. Moreover, the digital implementation of the near-five-vector SVPWM algorithm is discussed, and the optimal approach with reduced complexity and low execution time is elaborated. A comparison of the proposed algorithm and other existing PWM algorithms is provided, and the pros and cons of the proposed algorithm are concluded. Simulation and experimental results are also given. It is shown that the proposed algorithm works well under unbalanced load conditions. However, its maximum modulation index is reduced by 5.15% in the linear modulation region, and its algorithm complexity and memory requirement increase. The basic principle in this paper can be easily extended to other inverters with different phase numbers.

Development of a Specialized Underwater Leg Convertible to a Manipulator for the Seabed Walking Robot CR200 (해저 보행 로봇 CR200을 위한 매니퓰레이터 기능을 갖는 다리 개발)

  • Kang, Hangoo;Shim, Hyungwon;Jun, Bong-Huan;Lee, Pan-Mook
    • Journal of Institute of Control, Robotics and Systems
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    • v.19 no.8
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    • pp.709-717
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    • 2013
  • This paper presents the development of a specialized underwater leg with a manipulator function(convertible-to-arm leg) for the seabed walking robot named CRABSTER200(CR200). The objective functions of the convertible-to-arm leg are to walk on the seabed and to work in underwater for precise seabed exploration and underwater tasks under coastal area with strong tidal current. In order to develop the leg, important design elements including the degree of freedom, dimensions, mass, motion range, joint structure/torque/angular-speed, pressure-resistance, watertight capability and cable protection are considered. The key elements of the convertible-to-arm leg are realized through concept/specific/mechanical design and implementation process with a suitable joint actuator/gear/controller selection procedure. In order to verify the performance of the manufactured convertible-to-arm leg, a 25bar pressure-resistant and watertight test using a high-pressure chamber and a joints operating test with posture control of the CR200 are performed. This paper describes the whole design, realization and verification process for implementation of the underwater convertible-to-arm leg.

Load capacity simulation of an agricultural gear reducer by surface heat treatment

  • Lee, Pa-Ul;Chung, Sun-Ok;Choi, Chang-Hyun;Joo, Jai-Hwang;Rhee, Joong-Yong;Choi, Young-Soo;Ha, Jong-Woo;Park, Young-Jun;Hong, Sun-Jung;Kim, Yong-Joo
    • Korean Journal of Agricultural Science
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    • v.43 no.4
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    • pp.656-664
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    • 2016
  • Gear reducers are widely used for various agricultural machinery applications such as greenhouses, tractors, and agricultural vehicles. However, thermal deformation and surface pitting at gear tooth flank frequently occur in gear reducers due to high torque. Thus, surface heat treatment of gears is required to improve wear and fatigue resistance. The objective of this study was to simulate the load capacity of the agricultural gear reducer. The simulation was performed for the following three surface heat treatment methods: untreated gears, nitriding heat treatment, and induction hardening method, those mostly used for agricultural gear reducers. The load capacity of the gear reducer was simulated using the safety factor, limit bending stress, and limit contact stress of the gear. The simulation of the load capacity was conducted using KISSsoft commercial software for gear analysis. The main results of simulation test were as follows: first, the nitriding heat treatment resulted in the highest safety factor for bending stress, which was increased about 77% from those of the untreated gears. Second, the induction hardening was the highest safety factor for contact stress, which was increased about 150% from those of the untreated gears. The safety factor for contact stress of the induction hardening was increased about 64% from those of the nitriding heat treatment. The study result suggested that the surface heat treatments could enhance load capacity and that the method of surface heat treatment should be determined based on simulation results for appropriate use scenarios.

Development of aerodynamic noise prediction technique for high efficiency and low noise design of unmanned aerial vehicle propeller (멀티로터형 무인항공기 프로펠러의 고효율 및 저소음 설계를 위한 공력 소음 예측 기법 개발)

  • Gwak, Doo Young;Lee, Soogab
    • The Journal of the Acoustical Society of Korea
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    • v.36 no.2
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    • pp.89-99
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    • 2017
  • Multi-rotor type UAV (Unmanned Aerial Vehicle)s are expanding their applications not only for military purposes but also for private industries such as aerial photography and unmanned delivery vehicles. For wider use of unmanned aerial vehicles, studies should be carried out to improve aerodynamic efficiency and reduce noise of propellers, which can be achieved based on techniques of predicting aerodynamic performance and noise in a given environment. In this study, aerodynamic and noise prediction techniques were developed for a small unmanned aerial vehicle propeller, and it was verified by comparing it with actual measurement results. Thrust and torque due to the change of r/min and the frequency spectral prediction at a given position secured the reliability of the prediction method, which provides a basis for the shape design of the propeller.

Development of a Simulation Model for an 80 kW-class Electric All-Wheel-Drive (AWD) Tractor using Agricultural Workload (농작업 부하 데이터를 활용한 80 kW급 전기구동 AWD 트랙터의 시뮬레이션 모델 개발)

  • Baek, Seung Yun;Kim, Wan Soo;Kim, Yeon Soo;Kim, Yong Joo;Park, Cheol Gyu;An, Su Cheol;Moon, Hee Chang;Kim, Bong Sang
    • Journal of Drive and Control
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    • v.17 no.1
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    • pp.27-36
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    • 2020
  • The aim of this study is to design a simulation model for an electric All-Wheel-Drive (AWD) tractor to evaluate the performance of the selected component and agricultural work ability. The electric AWD tractor consists of four motors independently for each drive wheel, and each motor is combined with an engine generator, a battery pack, and reducers. The torque data of a 78 kW-class tractor was measured during plow tillage and driving operation to develop a workload cycle. A simulation model was developed by using commercial software, Simulation X, and it used the workload as the simulation condition. As a result of simulation analysis, the drive system, including an electric motor and reducers, was able to cope with high load during plow tillage. The SOC (State of Charge) level was influenced by the output power of the motor, and it was maintained in the range of 50~80%. The fuel consumed by the engine was about 18.23 L during working on a total of 8 fields. The electric AWD tractor was able to perform agricultural work for about 7 hours. In the future study, the electric AWD tractor will be developed reflecting the simulation condition. Research on the comparison between the simulation model and the electric AWD tractor should be performed.

Analysis and Compensation of Current Measurement Error in Digitally Controlled AC Drives (디지털 제어 교류 전동기 구동시스템의 전류 측정 오차 해석 및 보상)

  • 송승호;최종우;설승기
    • The Transactions of the Korean Institute of Power Electronics
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    • v.4 no.5
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    • pp.462-473
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    • 1999
  • This paper addresses the current measurement issue of all digital field oriented control of ac motors. The p paper focuses on the effect of low-pass filter and also on the sampling of the fundamental component of the m motor current. The low-pass filter, which suppresses the switching noise of the motor current, introduces v variable phase delay according to the current ripple frequency. It is shown that the current sampling error c consists of the fundamental component and high frL'quency ripple components. In this paper, the dependency of t this current sampling e$\pi$or on the reference voltage vector is investigated analytically and a sampling technique i is proposed to minimize the error. The work is based on the three phase symmetry pulse width modulation l inverter driving an induction machine. With this technique, the bandwidth of current regulator can be extended t to the limit given by the switching frequency of the inverter and more precise torque regulation is possible.

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Development of Coaxial Propeller Test Facility and Experimental Study on Hover Performance Characteristics for Drone (드론용 동축 프로펠러 시험장치 개발 및 제자리비행 성능특성에 대한 실험적 연구)

  • Song, Youn-Ha;Kim, Deog-Kwan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.1
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    • pp.59-67
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    • 2018
  • In this paper, the test facility for coaxial propellers at low Reynolds developed and validated by measured data. The test equipment was designed to measure the hovering performance of propellers according to distances between the upper/lower propellers. Thrust, torque, rotational speed, vibration, and amperage of upper and lower propellers can be measured separately. The data acquisition system was built to collect signals of sensors, and LabVIEW software was used to control the motor and collect the signal. The hover performance tests of single propellers were preceded for the facility validation, and then the performance values of coaxial propellers were measured according to distances and diameter differences between the upper/lower propellers. The results showed that the high efficiency is achieved at 20%~30% distance between the upper propeller and lower one. The configuration that the upper propeller has shorter diameter than the lower one has the highest efficiency than other configuration.