• Title/Summary/Keyword: High Speed BLDC Motor

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Design of BLDC Motor Control Circuit for Electric Driver using UC3625 Controller IC (UC3625 Controller IC를 이용한 전동 Driver용 BLDC 전동기 제어회로 설계)

  • Jeong, Sungin
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.21 no.4
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    • pp.129-134
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    • 2021
  • A power tool is a tool used to manufacture and process various structures using a motor that is a power source. Using a motor that uses electricity as a power source, a reduction device, power transmission and conversion device functions are built-in to make the tool rotate, reciprocate, and vibrate. It is a work tool designed to assist the user's movement skills. In the case of Korea, the power tool industry has a short history and is lagging behind advanced countries such as Germany, the United States, and Japan in terms of technology level, market share, and recognition. In addition, electric drivers used in Korea are foreign products from the US and European countries, and the domestic market also prefers 100% foreign companies, and multinational companies are investing a lot in the domestic market. Therefore, technological development must follow in order to develop domestic technology and secure a consistently high market share. The purpose of this thesis is to design a motor driver with high output performance of motor performance, miniaturization, and high speed in accordance with the basic performance requirements of power tools, and finally research developments that can be applied to industrial and medical applications.

Thermal Reliability Analysis of a Closed Type Motor in an Axial Fan for the Large Space Ventilation (대형공간환기용 축류팬에 사용되는 밀폐형 모터의 열신뢰성 분석)

  • Lee, Tae-Gu;Hur, Jin-Huek;Moon, Sun-Ae;Yoo, Ho-Seon;Moon, Seung-Jae;Lee, Jae-Heon
    • Proceedings of the SAREK Conference
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    • 2007.11a
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    • pp.494-499
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    • 2007
  • The thermal reliability of the closed-type BLDC motor for the high speed axial fans is analyzed by a numerical method in this dissertation. Since the module and the motor part are combined in a closed case, the heat generated from a rotor in the motor and the electronic components in the PCB module can not be effectively removed to the outside. Therefore the module will easily fail by high temperature. The accelerated-life testing was accomplished to formulate the life equation and numerical method is used to predict the inside temperature of the PCB module, which is one of the life equation parameter according to the environment. The experiment for measuring the surface heat flux of the electronic components is carried out to apply the boundary condition of numerical study. When the environment temperature of BLDC motor is 21, 35 and $50^{\circ}C$, the temperature in the PCB space is predicted as 73.4, 87.5 and $102.4^{\circ}C$. Then the life time with the temperature are calculated as 2,239, 863 and 328.

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Development of High Precision Fastening torque performance Nut-runner System (고정밀 체결토크 성능 너트런너 시스템 개발)

  • Kim, Youn-Hyun;Kim, Sol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.4
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    • pp.35-42
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    • 2019
  • Nut fasteners that require ultra-precise control are required in the overall manufacturing industry including electronic products that are currently developing with the automobile industry. Important performance factors when tightening nuts include loosening due to insufficient fastening force, breakage due to excessive fastening, Tightening torque and angle are required to maintain and improve the assembling quality and ensure the life of the product. Nut fasteners, which are now marketed under the name Nut Runner, require high torque and precision torque control, precision angle control, and high speed operation for increased production, and are required for sophisticated torque control dedicated to high output BLDC motors and nut fasteners. It is demanded to develop a high-precision torque control driver and a high-speed, low-speed, high-response precision speed control system, but it does not satisfy the high precision, high torque and high speed operation characteristics required by customers. Therefore, in this paper, we propose a control technique of BLDC motor variable speed control and nut runner based on vector control and torque control based on coordinate transformation of d axis and q axis that can realize low vibration and low noise even at accurate tightening torque and high speed rotation. The performance results were analyzed to confirm that the proposed control satisfies the nut runner performance. In addition, it is confirmed that the pattern is programmed by One-Stage operation clamping method and it is tightened to the target torque exactly after 10,000 [rpm] high speed operation. The problem of tightening torque detection by torque ripple is also solved by using disturbance observer Respectively.

Sensorless BLDC Motor Control to Drive Fins for Flight Attitude Control of a Guided Artillery Munition (유도형 탄약의 조종날개 제어용 Sensorless BLDC 전동기 구동시스템 개발)

  • Lee, Tae-Hyung;Kim, Sang-Hoon;Cho, Chang-Yeon;Pak, Chang-Ho;Kim, Jae-Ho
    • The Transactions of the Korean Institute of Power Electronics
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    • v.19 no.4
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    • pp.342-348
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    • 2014
  • In this paper, a BLDC(Brushless DC) motor control system for driving fins to control the flight attitude of the guided artillery munition is developed. This system adopts a sensorless control scheme without any position sensor such as a Hall sensor fragile at high altitudes. The sensorless control of the BLDC motor is achieved by using commutation signals obtained from the measured pole voltages. The position control of the fin is also performed by using of the estimated speed from the commutation signals. The experimental results on the actual fin drive system demonstrated that the developed sensorless control algorithm can give an excellent position control performance.

Torque Ripple Minimization of BLDC Motor Including Flux-Weakening Region (약계자영역을 포함한 BLDC 전동기의 새로운 토크 리플 최소화 방법)

  • 원태현;박한웅;이만형
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.6
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    • pp.445-454
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    • 2002
  • Torque ripple control of brushless DC motors has been the persisting issue of the servo drive systems in which the speed fluctuation, vibration and acoustic noise should be minimized. In this paper, a novel approach to achieve the ripple-free torque control with maximum efficiency based on the d-q reference frame is presented and analyzed. The proposed approach can provide the optimized phase current waveforms over wide speed range incorporating cogging torque compensation without an access to the neutral point of the motor windings. Moreover, the undesirable errors caused by the assumptions such as 3 phase balance or symmetry of the phase back EMF between electrical cycles, which are related with the manufacturing imperfections, can be also eliminated. As a result, the proposed approach provides a simple and clear way to obtain the optimal motor excitation currents. A hysteresis current control system is employed to produce high-frequency electromagnetic torque ripples for compensation. The validity and applicability of the proposed control scheme to real situations are verified through the simulations and experimental results.

Characteristics Analysis of high speed BLDC motor for Medical instruments (의료기기용 고속 BLDC 전동기의 특성해석)

  • Seo, Young-Taek;Kim, Hyoung-Gil;Nam, Sang-Seok;Kim, Chul-Ho;Oh, Chul-Soo
    • Proceedings of the KIEE Conference
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    • 2003.04a
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    • pp.9-12
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    • 2003
  • Brushless do motors have been replacing brush type motors in machine tool and robotics applications over the last number of years This Paper deals with the design and application of the slot-less permanent magnet synchronous motor (PMSM). The slot-less PMSM eliminates rotational cogging torque due to permanent magnet preferred positions decreases core loss and thus increases efficiency, provides excellent torque-to-volume and power-to-volume ratios, and has a linear current versus torque relation. The PMSM with slot-less stator is designed and manufactured, which will be used for high speed and high efficiency application such a medical instruments.

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Software PLL Based Speed Control of High Speed Miniature BLDC (소프트웨어 PLL 기반 소형 고속 BLDC의 속도 제어)

  • Park, Tae-Hub;Seok, Seung-Hun;Lee, Dong-Hee;Ahn, Jin-Woo
    • Proceedings of the KIEE Conference
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    • 2008.10c
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    • pp.132-135
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    • 2008
  • This paper presents a PLL(Phase Lock Loop) control method for speed control of high speed miniature BLDCM(Brushless DC Motor) using hall sensor. The Proposed PLL based speed control method uses a only phase shift between reference pulse signal according to speed reference and actual pulse signal from hall sensor. It doesn't use any speed calculation, and calculates a direct current reference from phase shift. The current reference is changed to reduce the phase shift between reference and actual pulse. So the actual speed can keep the reference speed. The proposed control scheme is very simple but effective speed control is possible.

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Implementation of the BLDC Motor Drive System using PFC converter and DTC (PFC 컨버터와 DTC를 이용한 BLDC 모터의 구동 시스템 구현)

  • Yang, Oh
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.44 no.5
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    • pp.62-70
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    • 2007
  • In this paper, the boost Power Factor Correction(PFC) technique for Direct Torque Control(DTC) of brushless DC motor drive in the constant torque region is implemented on a TMS320F2812DSP. Unlike conventional six-step PWM current control, by properly selecting the inverter voltage space vectors of the two-phase conduction mode from a simple look-up table at a predefined sampling time, the desired quasi-square wave current is obtained, therefore a much faster torque response is achieved compared to conventional current control. Furthermore, to eliminate the low-frequency torque oscillations caused by the non-ideal trapezoidal shape of the actual back-EMF waveform of the BLDC motor, a pre-stored back-EMF versus position look-up table is designed. The duty cycle of the boost converter is determined by a control algorithm based on the input voltage, output voltage which is the dc-link of the BLDC motor drive, and inductor current using average current control method with input voltage feed-forward compensation during each sampling period of the drive system. With the emergence of high-speed digital signal processors(DSPs), both PFC and simple DTC algorithms can be executed during a single sampling period of the BLDC motor drive. In the proposed method, since no PWM algorithm is required for DTC or BLDC motor drive, only one PWM output for the boost converter with 80 kHz switching frequency is used in a TMS320F2812 DSP. The validity and effectiveness of the proposed DTC of BLDC motor drive scheme with PFC are verified through the experimental results. The test results verify that the proposed PFC for DTC of BLDC motor drive improves power factor considerably from 0.77 to as close as 0.9997 with and without load conditions.

A Study of 50W High Speed BLDC Motor for Air Blower Drive (에어 블로워 구동용 50W급 고속 BLDC 모터에 관한 연구)

  • Baek, Chan-Wook;Seo, Jung-Moo;Yoo, Ji-Yoon;Jung, In-Soung
    • Proceedings of the KIEE Conference
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    • 2006.10d
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    • pp.110-112
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    • 2006
  • 본 연구는 소형, 고효율 3kW급 고분자 전해질 연료공급 모듈용 에어블로워 개발에 있어 필수요소인 BLDC형 블로워 모터에 관한 것이다. 에어블로워의 목표출력(50W)에 최적화된 BLDC모터를 설계하기위하여 등가자기회로법과 유한요소법을 이용하였고, 모터를 제작하여 해석결과와 비교 검증하였다.

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