• Title/Summary/Keyword: High RPM

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Study on measuring the low torque on an air tool operating at 100,000 RPM class (100,000 RPM급으로 회전하는 에어공구에서의 저토오크 측정에 관한연구)

  • Kim, Eun-Jong;Cho, Soo-Yong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.2018-2023
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    • 2003
  • An experiment is conducted for measuring the performance of an air tool, which is operated at 100,000 RPM at the unloaded state with the low torque. An experimental apparatus is developed as the power absorption type dynamometer. Inlet static pressure, flow rate, RPM and force are measured simultaneously. Torque, output power and specific output power are obtained. Those experimental results are compared with the experimental results obtained on a commercial dynamometer. However, no commercial dynamometers are available for measuring the torque above 30,000RPM. In order to use the commercial dynamometer, a reduction gear is applied to the shaft of dynamometer. Torque and power obtained on the commercial dynamometer show 50% lower than those obtained on a power absorption type dynamometer, because the inertia force is added to the air tool rotor for the braking system. Moreover, the starting RPM on the commercial dynamometer is less than 40,000RPM. From the compared results, they show that the power absorption type dynamometer should be applied for measuring the performance of an air tool operating at low torque and high RPM.

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The Effect of Hydrogen Added into In-let Air on Industrial Diesel Engine Performance (흡기중의 수소첨가가 산업용 디젤기관의 성능에 미치는 영향)

  • Park, Kweon-Ha;Lee, Jin-A;Lee, Wha-Soon
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.8
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    • pp.1050-1056
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    • 2010
  • Diesel engines introduce only air into the cylinder, and the air is high lycompressed. Fuel is directly injected into the combustion chamber in high temperature and pressure. Therefore diesel engines have high thermal efficiency because of the high compression ratio, while having high level of particulate matter and nitrogen oxide emissions because of the direct fuel injection. Many technologies have been developed to reduce particulate matter and nitrogen oxide emissions from diesel engines. One of the technologies is hydrogen fuel introduced into the combustion chamber with diesel fuel. In this thesis tiny amount of hydrogen is supplied into the combustion chamber in order to enhance the combustion performance. The engine, in which hydrogen is introduced, is tested. There are 20 test conditions given as 5 torque values of 100%, 75%, 50%, 25%, 0%, and 4 engine speeds of 700rpm, 1000rpm, 1500rpm and 2000rpm for the two cases with or without hydrogen addition. Maximum torques and Idle torques at each engine speed are measured, then the torque values are divided into 4 levels with 25% increasing step. The result shows that the fuel consumption, smoke, CO are reduced while the NOx emission is slightly increased, and the hydrogen addition has not a great effect on the performance at low loads but a great effect at a maximum load.

Drilled Hole Variation of Air Bearing Spindle for PCB according to RUNOUT (PCB드릴링용 공기베어링 스핀들의 런아웃(RunOut)에 따른 가공 홀의 형상변화)

  • Bae M.I.;Kim S.J.;Kim H.C.;Kim K.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1555-1558
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    • 2005
  • In this study, we measured cylindricity and Runout of the air bearing spindle, and tested PCB(printed circuit boards) drilling with 0.4mm micro drill at 90,000rpm and 110,000rpm in order to obtain drilling hole error. Results are as follows; The air bearing spindle's Runout was not so high within $10\mu{m}$ from 20,000rpm to 80,000rpm but it grew after 80,000rpm. Drilling hole size error was 9% at 80,000rpm and 12% at 110,000rpm because of spindle's Run out. Drilled hole shape falsified more 110,000rpm than 90,000rpm.

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Study on Measuring the Performance of an Air Tool Operating at 100,000 RPM Class (100,000 RPM급으로 회전하는 에어공구의 성능측정에 관한 연구)

  • Cho, Soo-Yong;Kim, Eun-Jong
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.3 s.20
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    • pp.44-50
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    • 2003
  • An experiment is conducted for measuring the performance of an air tool, which is operated at 100,000 RPM in an unloaded state with very low torque. A 551 kPa in gauge pressure is supply to the inlet of an air tool. An experimental apparatus is developed as a friction type dynamometer. Inlet total pressure, air flow rate, rotational speed and operating force are measured simultaneously. Torque, output power and specific output power are obtained with different rotational speeds. Those are compared with the experimental results which were obtained by a commercial dynamometer. However, no commercial dynamometers are available for measuring the torque above 30,000 RPM. In order to reduce the rotational speed, a reduction gear is applied between the air tool and the commercial dynamometer. Torque and power obtained by the commercial dynamometer show $55\%$ lower than those obtained by the developed friction type dynamometer, because the mass is added to the rotor of air tool for the braking system of the commercial dynamometer and power loss is generated by the reduction gear. From the compared results, the friction type dynamometer should be applied for measuring the performance of the air tool operating at low torque and high RPM.

The Effect of Rotor Speed on the Circiuarity of Domestic Graphite (국내산 흑연의 구형화에 미치는 로터 속도의 영향)

  • Junseop Lee;Yoojin Lim;Kyoungkeun Yoo;Hyunkyoo Park
    • Resources Recycling
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    • v.31 no.6
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    • pp.66-72
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    • 2022
  • The circularity and particle size distribution of products obtained from dry classification after circularity tests using a high-intensity mixer were investigated to evaluate the use of domestic graphite concentrate as a lithium-ion battery material. At a rotor speed of 3,000 rpm, the particle size and circularity of the concentrated sample and product were unchanged. The circularity increased and particle size decreased when the rotor speeds were increased to 6,000 rpm, 10,000 rpm, and 12,000 rpm and the operating time was increased. For instance, the circularity increased from 0.870 to 0.936 when the rotor speed was increased from 3,000 rpm to 12,000 rpm for an operating time of 10 min. After the circularity test, dry classification was performed, wherein the circularity of the coarse particles was found to have increased to 0.947. Round particles were observed in the SEM images, indicating that high circularity was successfully achieved.

A Study on the Decrease Fuel Consumption of SCV in a High Speed Small SI Engine (소형 고속 SI 엔진에서 SCV의 연비저감 효과에 관한 연구)

  • Lee, Seung-Jin;Ryu, Jeong-In;Jeong, Dong-Soo
    • Journal of Energy Engineering
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    • v.14 no.3 s.43
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    • pp.180-186
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    • 2005
  • As an engine has a wide range of RPM $(3000\~12000\;RPM)$, variable control system is necessary in order to increase engine performance. SCV has been frequently referred to as a possible way to increase engine performance at low RPM. The purpose of this study is to investigate on the influence of SCV, specially at the range of lower revolution, in a high-speed small engine. Experiments were conducted on 4 Valves SOHC/air-cooling single cylinder engine and SCV shapes have been tested fur swirl intensity, the performance of power, fuel consumption and emission. As a result, we find to use SCV range be below 5000 RPM which fuel consumption decreased $9\%$.

Expanding the MCS of Refinery Process Compressor through Operating-Speed Balancing at 10,500 rpm (정유공정 압축기의 10,500 rpm 운전속도 밸런싱을 통한 MCS의 확장)

  • Lee, An-Sung;Kim, Byung-Ok
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.6
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    • pp.41-46
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    • 2009
  • This paper deals with the operating-speed (high-speed) balancing of a refinery gasoline HDS (hydrodesulfurization) process recycle-gas 8-stages compressor rotor. A low-speed balancing condition of the rotor was measured as maintaining the G2.5 level. But an inspection run of operating-speed balancing condition, using tilting-pad journal bearings of actual use, showed that while it could be continuously-operated safely at a rated speed of 10,500 rpm, the rotor would not be able to run over 11,000 rpm as the vibration increased very sharply, approaching 11,000 rpm. In order to cure that a series of operating-speed balancing, which first calculated balance correction-weights by applying the influence coefficient measured and calculated at 10,500 rpm and then implemented correction works, was carried-out. The final operating-speed balancing results showed that the vibrations at the bearing pedestals represented very good levels of 0.2 mm/s by decreasing to as much as the 1/10 of the original vibrations and particularly, even at a targeted maximum continuous operating speed, MCS, of 11,500 rpm the vibrations represented about 1 mm/s, which is the operating-speed balancing vibration specification of API. Therefore, the expansion of MCS was successfully accomplished through the operating-speed balancing.

Performance Review of a Cycloid Speed Reducer for Ship Transport Vehicles using FEM (유한요소해석을 이용한 선박수송차량용 사이클로이드 감속기의 성능 검토)

  • Kang, Hyung-Sun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.5
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    • pp.2061-2066
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    • 2011
  • A cycloid speed reducer is one of the rotational speed regulation devices of the machinery. A cycloid speed reducer has an advantage of transmitting high torque, but is known to be unsuitable for high speed rotation. However, it is almost impossible in an analytical method to find a use limit speed when installing such a speed reducer in a 200ton loading transporter. In this research the cycloid reducer was simulated to get its performance depending on friction energy loss in time domain by using by LS-DYNA. The maximum torque of the cycloid speed reducer is 3.5ton-m, so the comparison of analysis results between a case of 60rpm rotation and a case of 162rpm rotation with such a torque showed the following results. In the case of 60rpm rotation, the maximum stress appearing in the RV gear and the pin gear was 463MPa and 507MPa. Lost power due to friction was 50kW; In the case of 162rpm rotation, the maximum stress appearing in the RV gear and the pin gear was 550MPa and 538MPa. Lost power due to friction was 175kW, which was shown to be almost impossible to use.

Analysis of the Spreading uniformity of House Slurry Spreader (호스지표살포기의 살포균일도 분석)

  • 오인환
    • Journal of Animal Environmental Science
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    • v.6 no.1
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    • pp.37-44
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    • 2000
  • A new hose slurry spreader with improved spreading uniformity is developed to distribute the slurrynear to the soil surface and to reduce odor problems. The precision of distributed slurry was investigated using 3 types of slurry and found to be dependent on the rotor speed. For the solid matter separated fluid containing 0.1% of dry matter rotor speed of 150 rpm showed best uniformity with CV of 10% In the case of slurry from dairy cattle which contains 8.2% of dry matter high rotor speed of 330 rpm showed best result with CV of 7.2% Also swine slurry which has a 13.6% of dry matter content showed the best result of 8.1% CV at the high rotor speed of 250rpm. A high rotor speed generates enough pressure in the central distributor and as a result uniform distribution of slurry can be achieved. In conclusion it is highly recommended rotor speed of 300 rpm to get the best performance.

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Study of quality characteristics in gluten-free rice batter according to ultra-high speed conditions

  • Ku, Su-Kyung;Park, Jong-Dae;Sung, Jung-Min;Choi, Yun-Sang
    • Korean Journal of Agricultural Science
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    • v.48 no.3
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    • pp.535-544
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    • 2021
  • When baking, the proper blending or mixing of materials will affect the quality of the product. The mixing strength is important when establishing the optimal conditions for batter, and control of the mixing condition is accordingly an important factor. This study investigated the effects of the mixing speed and time on the quality characteristics of a gluten-free type of rice batter. The batter samples manufactured for this purpose are as follows: control (+) (wheat flour), control (-) (rice flour), T1 (1,800 rpm, 1 min), T2 (1,800 rpm, 2 min), T3 (1,800 rpm, 3 min), T4 (3,600 rpm, 1 min), T5 (3,600 rpm, 2 min), T6 (3,600 rpm, 3 min). In this study, rice flour was used in the T1 to T6 samples. The pH of the batter tended to be higher when the mixing speed was slower and the time was shorter depending on the ultra-high mixing conditions. The moisture content of T3 was highest, and there was no difference according to the ultra-high speed conditions. The specific volumes of the ultra-high mixing treatments were higher than those of the control samples. The relationship between the specific volume, hardness and springiness of rice bread according to the mixing speed and time was weak. Therefore, it is considered that the application of ultra-high speeds when manufacturing gluten-free batter can have a positive effect on improving the production efficiency by reducing the processing time.