• Title/Summary/Keyword: High Precision

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NURBS Interpolation Algorithm for CNC Machines (CNC 공작기계의 NURBS 보간 알고리즘에 관한 연구)

  • Hong, Won-Pyo;Yang, Min-Yang
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.115-120
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    • 2000
  • Increasing demands on precision machining of free-form surface have necessitated that the tool to move not only position error as small as possible, but also with smoothly varying feedrates. This paper presents new algorithm for high precision 3D(3-dimensional) NURBS(Non-Uniform Rational B-Spline) interpolation in the reference-pulse technique. Based o the minimum path error strategy, interpolation algorithm was designed to follow the NURBS curve. Using this algorithm a real-time 3D NURBS interpolator was developed in software. The algorithm implemented in a PC showed promising results in interpolation error and speed performance. It is expected that this can be applied to the CNC systems for the high precision machining of complex shapes.

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Characteristics of Surface Roughness in the High Speed Micro Turning of Aluminum Alloy (알루미늄 합금의 고속 미소 선삭에 있어서 표면거칠기 특성)

  • Seong, Chul-Hyun;Kim, Hyeung-Chul;Kim, Ki-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.94-100
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    • 1999
  • This study adopted the ultra precision machining system which was composed of an air bearing spindle, a granite bed, air pad and a linear feeding mechanism. It also applied the cutting experiment on the aluminum alloy. To evaluate the safety of high speed machining, we examined the surface roughness according to the changes of cutting speed and obtained the speed limit. This paper also studied the effect of cutting condition such as feed rates and depths of cut on the surface roughness within the speed limit. This provided practical information regarding ultra precision machining.

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A Study on the Development of Hydraulic Cylinder with Magnetic Sensors for Detecting Absolute and Precise Position (자기센서를 이용한 절대위치 검출형 고정도 유압 실린더 개발에 관한 연구)

  • 박민규;이민철;양순용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.156-160
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    • 1997
  • This paper introdues the development of hydraulic cylinder with magnetic sensor detecting absolute and precise position for automation of excavator. The system which is developed can detect absolute position witha little displacement by using algorithm for recognizing datum points, 1/4 divider algorithm and high precision algorithm improved position precision and robustness to noise etc. The solenoid valve and PWM control using saw-toothed wave are used for absolute position control of cylinder, respectively

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Development of the Real-Time 3D NURBS Interpolator for CNC Machines (CNC 공작기계의 실시간 3차원 NURBS 보간기 개발)

  • 홍원표;양민양
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.1032-1035
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    • 2000
  • Increasing demands on precision machining with computerized numerical control (CNC) machines have necessitated that the tool to move not only position error as small as possible, but also with smoothly varying feedrates in space. This paper presents a new high precision interpolation algorithm for 3-dimensional (3D) Non-Uniform Rational B-Spline (NURBS) curve in the reference-pulse CNC technique. Based on the minimum path error strategy, real-time NURBS interpolator was developed in software and this was implemented with a PC-NC milling machine. The several experimental results have shown that the proposed NURBS interpolator is useful for the high precision machining of complex shapes. It is expected that this algorithm can be applied to the CNC machines for the machining of 3D free-form surfaces.

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Magnetically Suspended Contact-Free Linear Actuator for Precision Stage

  • Lee, Sang-Heon;Baek, Yoon-Su
    • Journal of Mechanical Science and Technology
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    • v.17 no.5
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    • pp.708-717
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    • 2003
  • With the development of precision manufacturing technologies, the importance of precision positioning devices is increasing. Conventional actuators, dual stage or mechanically contacting type, have limitation in coping with performance demands. As a possible solution, magnetic suspension technology was studied. Such a contact-free system has advantages in terms of high accuracy, low production cost and easy adaptability to high precision manufacturing processes. This paper deals with magnetically suspended multi-degrees of freedom actuator which can realize large linear motion. In this paper, the operating principle is explained with the magnetic force analysis, and the equations of motion are derived. Experimental results of the implemented system are also given.

Design and Machining Precision Evaluation of Pneumatic Clamping Type Guide-bush System (공압식 소재물림 가이드부쉬 시스템의 설계 및 가공정도 평가)

  • Lee, Jae-Hoon;Yi, Su-Min;Park, Seong-Hun;Lee, Shi-Bok
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.859-866
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    • 2010
  • Generally, a fixed type guide-bush system is installed during machining miniature work-pieces with high precision in the multi-task CNC lathe. But a conventional guide-bush system does not provide a constant clamping force under the condition of varying work-piece diameters. It is important to maintain a constant clamping force for guaranteeing machining precision. This paper proposes a new guide-bush system with a pneumatic clamping device for the CNC Swiss-turn lathe to keep constant clamping force with changes in work-piece diameters. Through performance tests, new clamping system developed in the study showed better machining precision at the cost of a small increase in the temperature of the system than conventional systems due to an increase in the frictional heat and a change in the heat transfer route.

A Study on Buckling Characteristics of Arch-type Vinyl House Structures according to Analytical Precision (아치형 비닐하우스 구조의 해석정밀도에 따른 좌굴특성 연구)

  • Yoon, Seok-Ho
    • Journal of Korean Association for Spatial Structures
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    • v.15 no.4
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    • pp.57-64
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    • 2015
  • The construction of vinyl greenhouses are increasing because of economic feasibility, construction period, and construction regulations. However, the vinyl greenhouses are apt to collapse by snow load since they have a small member as a temporary structure. The 3 types of buckling such as global, member and nodal buckling could be occurred to arched structures according to characteristics of cross section. To examine the member buckling, the precision of analysis need to be enhanced. In that case, we can examine the characteristics of the those buckling. The purposes of this study are to verify buckling characteristics of structures using the method of high precision analysis with a center node of member. The results of high precision analysis bring member buckling, and in the analysis method having the center node of member, the value of strength is getting lower than a previous study.

Development of Absolute Position Detecting Cylinder and Evaluation under the Load Disturbance (절대위치 검출형 실린더 개발 및 외란 부하에 대한 성능평가)

  • 김성현;박민규;홍영호;이민철;이만형
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.4
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    • pp.68-75
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    • 2003
  • This paper introduces the development of hydraulic cylinder with magnetic sensors detecting absolute and precise position for automation of excavator. The system which is developed can detect absolute position with a little displacement by using algorithm for recognizing datum points, 114 divider algorithm and high precision algorithm improved position precision. We alse evaluate the developed system under the load disturbance and add band pass filter to the previous's signal process circuit for the protecting magnetic sensors's saturation.

칼만필터를 이용한 3점식 정도측정에 관한 연구

  • Lee, Yeong-Jin;Joun, Seung-Yun;Jung, Keum-Young;Kim, Jong-Hwa;Bae, Jong-Il;Lee, Man-Hyung
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.2
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    • pp.72-78
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    • 2001
  • Roundness measurement method using three displacement sensors makes in-process roundness measurement possible on the NC machine because it eliminates the vibration signal and eccentricity signal from measured roundness signal from the workpiece. But there are noises in measured signals, it isn't possible to measure the roundness with high precision. In this study, a high precision in-process roundness measurement system is development, which can eliminate vibrations of the spindle by using three displacement sensors and which can also estimate the noisy roundness measurement signals by applying Kalman filter.

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High-Precision Slot-Die Coating Machine for Thin Films of Flexible Display (플렉시블 디스플레이용 박막 도포를 위한 초정밀 슬롯다이 코팅장비)

  • Choi, Young-Man;Lee, Seung-Hyun;Jo, Jeongdai
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.6
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    • pp.491-495
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    • 2014
  • We developed a compact high-precision slot-die coating machine for thin-film deposition on a flexible substrate. For smooth and precise coating, air-bearing and linear motor system were employed to minimize velocity ripple. The gap control mechanism is specially designed to have repeatability of gap between nozzle and substrate under 1 ${\mu}m$. Due to extremely precise gap control, the machine can coat thin-films down to 50 nm with $200mm{\times}100mm$ size. A thin film of Ag nano-particle ink is coated for demonstration.