• 제목/요약/키워드: Helix Element

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Characteristics Design on Helix Angle of the Extruder Screw (압출용 스크루의 나선각에 대한 특성설계)

  • 최부희;최상훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.706-709
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    • 1997
  • Extruders are the heart of the polymer processing industry. The single most important mechanical element of a screw extruder is the screw. The proper design of the geometriy of the extruder screw is of crucial importance to the proper functioning of the extruder. If material transport instabilities occur as a result of improper screw geometry, even the most sophisticated computerized control system cannot solve the problem. For this purpose, characteristics design on helix angle of the extruder screw. This paper presents strength of the screw flight, optimum helix angle versus dimensionless down channel pressure gradient, optimum helix angle versus the power law index in simultaneous optimization, volumetric efficiency versus helix angle at various number of flights and power consumption versus helix angle in the barrel of screw extruder.

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A Study on the Root Fillet Stress Analysis of Helical Gear due to Helix Angle and Face Width (헬리컬기어에서 나선각과 치폭의 변화에 따른 이뿌리응력에 관한 연구)

  • Han, An-Su;Hong, Min-Sung;Cho, Jin
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.4
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    • pp.45-50
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    • 2007
  • In this paper, the FEM(Finite Element Method) has been applied to understand the geometrical characteristics and to analyze the stress of a helical gear. The helical gear is simulated and analyzed by adding many thin spur gear with helix angles and twist angles. Helical gears with different helix angle and face width have been studied. The results show that the root fillet stress is increased proportionally to helix angle and face width. Namely, as the face width increases, root fillet stress decreases, and as helix angle gets bigger, root fillet stress increases.

Effects of the Helix Angle on the Tool Deflection in End Milling (엔드밀 가공시 헬릭스각이 공구변위에 미치는 영향)

  • 맹민재;이성찬;정준기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.373-377
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    • 2002
  • In the end milling operation the deflection of the cutter is an important factor affecting the accuracy of machining with implications on the selection of cutting parameters and economics of the operation. The deflection of the end mill was studied both experimentally with strain gauge, tool dynamometer, laser measuring apparatus and on a finite element model of the cutting using ANSYS software. The deflection of machining tool with various helix angles was studied with FEM simulation and experiment. ANSYS analysis performed on the finite element model of the end mill provides deflection results which agree within 15.0% with the experimental ones.

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Analysis on the Effects of Tool Rake Angle and Helix Angle of a Flat End-mill in the Milling of Ti-alloy (티타늄 합금의 밀링가공에서 평 엔드밀의 헬릭스각과 경사각의 영향 분석)

  • Ye, Dong-Hee;Koo, Joon-Young;Park, Young-Koon;Kim, Jeong-Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.5
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    • pp.508-513
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    • 2015
  • In this study, the effect of the helix angle and rake angle of a flat end-mill in the milling of titanium alloy was investigated. Tool shape parameters such as helix angle and rake angle affect the cutting force, cutting zone temperature, vibration, and chip flow mechanism, which in turn determine tool life, surface integrity, and dimensional accuracy of the milling process. To investigate the effect of the helix and rake angles, a certain range of parameters was selected, and three-dimensional tool models were generated for finite element analysis (FEA) for each case. The cutting force and pressure on the tool flank face and rake face were investigated by FEA. Further, several tool models were proposed for machining tests. The cutting force characteristics were investigated by the machining tests.

Weighted Hadamard Transform in the Helix of Plants and Animals :Symmetry and Element-wise Inverse Matrices (동식물의 나선속의 하중(荷重) Hadamard Transform : 대칭과 Element-wise Inverse 행렬)

  • Park, Ju-Yong;Kim, Jung-Su;Lee, Moon-Ho
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.16 no.6
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    • pp.319-327
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    • 2016
  • In this paper we investigate that most of plants and animals have the symmetric property, such as a tree or a sheep's horn. In addition, the human body is also symmetric and contains the DNA. We can see the logarithm helices in Fibonacci series and animals, and helices of plants. The sunflower has a shape of circle. A circle is circular symmetric because the shapes are same when it is shifted on the center. Einstein's spatial relativity is the relation of time and space conversion by the symmetrically generalization of time and space conversion over the spacial. The left and right helices of plants and animals are the symmetric and have element-wise inverse relationships each other. The weight of center weight Hadamard matrix is 2 and is same as the base 2 of natural logarithm. The helix matrices are symmetric and have element-wise inverses.

Free Vibration Analysis of Helical Springs (헬리컬 스프링의 자유진동 해석)

  • 김월태;정명조;김현수;이영신
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.977-983
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    • 2003
  • Free vibration analysis of helical springs was performed by the use of the commercial finite element analysis program, ANSYS. The investigation of national frequency was focused on the effect of various parameters such as boundary conditions, spring indices, number of coil turns and helix angles which are considered to affect the free vibration of a spring. The finite element method was validated by comparison with the result of a previouosly published literature. The similarity of frequency trend was shown among three boundary conditions: clamped-clamped, free-free, simpliy supported-simply supported but there was no similarity in light of mode shapes among them. Several modes showed similar frequencies on and near the frequencies identified by the natural frequency formula of Wahl. Natural frequencies increased with spring indices and number of turns decreasing and with helix angles increasing. The results investigated by finiete element method were compared with the experemental result and theoretical result and showed a good agreement among them.

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The Characteristics of the Milling Tool Deflection According to the Variation of Helix Angle (헬릭스각의 변화에 따른 밀링공구의 변위 특성 연구)

  • Maeng, Min-Jae;Chung, Joon-Ki
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.6
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    • pp.860-866
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    • 2004
  • In the end milling operation the deflection of the cutter is an important factor affecting the accuracy of machining, with implications on the selection of cutting parameters and economics of the operation. Several studies were devoted to the end mill deflection and its effects, notably, providing a useful insight into the problem. Although the deflection affects adversely the accuracy, the flexibility of the cutter is beneficial in attenuating the overload in a sudden transient situation, as well as in attenuating chatter. The deflection of the end mill was studied both experimentally with strain gauge, tool dynamometer, laser measuring apparatus and on a finite element model of the cutting using ANSYS software. The deflection of machining tool with various helix angles was studied with FEM simulation and experiment. ANSYS analysis performed on the finite element model of the end mill provides deflection results which agree within 15.0% with the experimental ones.

Determination of the Static Rigidity of the End Mill Using Neural Network (신경망을 이용한 엔드밀의 정적 강성 결정)

  • Lee, Sang-Kyu;Ko, Sung-Lim
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.12
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    • pp.143-152
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    • 1997
  • The deflection of an end mill is very important in machining process and cutting simulation because it affects directly workpiece accuracy, cutting force, and chattering. In this study, the deflection of the end mill was studied both experimentally and by using finite element analysis. And the moment of inertia of cross sections of the helical end mill is calculated for the determination of the relation between geometry of radial cross section and rigidity of the tools. Using the Bernoulli-Euler beam theory and the concept of equivalent diameter, a deflection model is established, which includes most influences from tool geomety parameters. It was found that helix angle attenuates the rigidity of the end mill by the finite element analysis. As a result, the equivalent diameter is determined by tooth number, inscribed diameter ratio, cross sectional geometry and helix angle. Because the relation betweem equivalent diameter and each factor is nonlinear, neural network is used to decide the equivalent diameter. Input patterns and desired outputs for the neural network are obtained by FEM analysis in several case of end milling operations.

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3 Dimensional Mobile Phone Internal Antenna Using the Helix Element (헤릭스를 이용한 3차원 구조의 휴대폰 내장형 안테나)

  • Hong, Min-Gi;Son, Tae-Ho
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.19 no.8
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    • pp.906-912
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    • 2008
  • We designed and implemented a 3-dimensional structure internal antenna which has volume less than 1.5 cc for mobile phone to improve efficiency and gain. Multiple bending for the resonance of small internal antenna derives reduction of gain due to cancellation of antenna current. In this study, the current cancelation was reduced by the minimization of antenna bending. And the helix element was applied for the purpose both compensation of short antenna length and action of radiation element. For the verification of this study, a 1.5 cc volume 3D antenna which was fabricated by the press method applied to the dual band mobile phone. Measurement showed that efficiencies and gains under the slide down and up were 27.73 %, 0.29 dBi for the GSM band and 46.84 %, 2.27 dBi for the USPCS band, and had good performance under the small antenna volume. H-plane radiation pattern showed omnidirectional for the both band.

The optimum Design of the Multi-flight Screw using Finite Element Analysis (다중날을 가진 스크류의 최적화 설계)

  • 최동열;조승현;김청균
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.248-256
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    • 2001
  • Capacities of screw are pumping, steady flow of polymer melts, volumetric efficiency, steady volumetric throughout etc. they are affected by geometry of screw, heat flux, pressure on inside barrel, rotating velocity, friction coefficient at screw surface etc. Also the temperature of polymer melts by heating pad and injection pressure play a very important role in the injection molding machine. by computation volumetric efficiency increases as rotating velocity increases, flight number increses, and decreases as friction coefficient increases. but volumetric throughout is different :s flight number increases with helix angle variability. so in this paper we analyze thermal distortion and stress of screw includes pressure and temperature distributions by finite element analysis to understand what design factors influence on thermo-mechanical characteristics of screw.

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